EasyManua.ls Logo

Corken 91 User Manual

Corken 91
100 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Model 491-107
Installation, Operation
& Maintenance Manual
Plain Style Compressors for Liquid
Transfer-Vapor Recovery
Solutions beyond products...
ORIGINAL INSTRUCTIONS IE101K
Warning: (1) Periodic inspection and maintenance of Corken products is essential. (2) Inspection, maintenance and installation of
Corken products must be made only by experienced, trained and qualified personnel. (3) Maintenance, use and installation of Corken
products must comply with Corken instructions, applicable laws and safety standards. (4) Transfer of toxic, dangerous, flammable or
explosive substances using Corken products is at user’s risk and equipment should be operated only by qualified personnel according
to applicable laws and safety standards.

Table of Contents

Questions and Answers:

Corken 91 Specifications

General IconGeneral
Model91
CategoryAir Compressor
Cooling MethodAir Cooled
Power SourceElectric
Number of StagesSingle
LubricationLubricated

Summary

Chapter 1-Introduction

1.1 Liquid Transfer By Vapor Differential Pressure

Explains the process of transferring liquefied gases using pressure differences.

1.2 Residual Vapor Recovery

Describes the process of recovering residual vapors from a tank.

1.3 Compressor Construction Features

Details the design and components of the compressor for specific applications.

Chapter 2-Installing Your Corken Compressor

2.1 Location

Guidelines for selecting an appropriate installation site for the compressor.

2.2 Foundation

Requirements for a stable and adequate concrete foundation for the compressor.

2.3 Piping

Proper design and installation of piping to minimize vibration and ensure flow.

2.4 Liquid Traps

Importance and types of liquid traps to protect the compressor from liquid entry.

2.5 Driver Installation / Flywheels

Procedures for installing the driver and flywheel for proper compressor operation.

2.6 Crankcase Lubrication

Recommendations for selecting and using appropriate oil for crankcase lubrication.

2.7 Relief Valves

Requirements for installing relief valves on the compressor discharge for safety.

2.8 Truck Mounted Compressors

Specific mounting and drive considerations for truck-mounted units.

2.9 Shutdown/Alarm Devices

Various shutdown and alarm devices for compressor protection and system safety.

Chapter 3-Starting Up Your Corken Compressor

3.1 Inspection After Extended Storage

Steps to inspect the compressor after periods of inactivity to ensure readiness.

3.2 Flywheel and V-belt Alignment

Proper alignment and tensioning of the flywheel and V-belts for efficient operation.

3.3 Crankcase Oil Pressure Adjustment

How to adjust and maintain proper oil pressure for compressor lubrication.

3.4 Startup Check List

A comprehensive checklist to verify all conditions before starting the compressor.

Chapter 5-Routine Service and Repair Procedures

5.1 Valves

Procedures for inspecting, cleaning, repairing, and replacing compressor valves.

5.2 Heads

Guidelines for head removal, inspection, and reassembly, including corrosion prevention.

5.3 Piston Rings and Piston Ring Expanders

Steps for replacing piston rings and expanders to maintain seal integrity.

5.4 Pistons

Detailed instructions for replacing pistons, including shimming and clearance checks.

5.5 Piston Rod Packing Adjustment

How to adjust or replace piston rod packing to prevent gas leakage.

5.6 Cylinder and Packing Replacement

Procedures for cylinder inspection, bore finishing, and packing replacement.

5.7 Bearing Replacement for Crankcase and Connecting Rod

Comprehensive guide for replacing various bearings within the compressor.

5.7.1 Wrist Pin Bushing Replacement

Specific steps for replacing the wrist pin bushing in the crosshead.

5.7.2 Replacing Connecting Rod Bearings

Instructions for replacing connecting rod bearings for proper crankshaft lubrication.

5.7.3 Replacing Crankcase Roller Bearings

Process for removing and installing crankcase roller bearings.

5.8 Oil Pump Inspection

How to inspect and maintain the compressor's oil pump for proper lubrication.

Chapter 6-Extended Storage Procedures

6.1 Repair Kits

Information on available repair kits for various compressor models and components.

6.2 Gasket Sets

Details on gasket sets provided for different compressor models.

Appendices

A. Model Number Identification Code and Available Options

Explains how to interpret model numbers and lists available options.

B. Specifications

Provides detailed technical specifications for compressor models, including dimensions and materials.

C. Compressor Selection

Guides for selecting the appropriate compressor based on service and capacity requirements.

D. Outline Dimensions

Drawings and dimensions of various compressor models and mounting configurations.

E. Parts Details

Exploded views and part numbers for compressor assemblies and components.

F. Troubleshooting

A guide to diagnosing and resolving common compressor problems and their causes.

Related product manuals