Curt Manufacturing Rebellion XD

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PAGE 1

Maintenance

Mild automotive detergent may be used to

clean the product. Do not use dish detergent,

abrasive cleaners, abrasive pads, wire

brushes or other similar products that

may damage the ﬁnish.

Apply grease to the zerk located on the back

of the shank assembly prior to each use to

ensure quiet and trouble-free operation.

Weight Capacity

Gross trailer weight (GTW) 15,000 lbs.

Tongue weight (TW) 1,500 lbs.

INSTALLATION MANUAL

45949

Tools Required

None

Product Photo

Parts List

Item Qty Description

1 1 Adjustable shank

2 1 Trailer ball platform

3 2 Pin

4 2 Clip

Hitch pin and clip not included

Level of Difﬁculty

Easy

WARNING

Never exceed the vehicle manufacturer's recommended towing capacity. The ratings of

the mount system are intended to represent the capability of the product and in no way

reflect the ratings or capacity of the towing system it is being used with. The consumer

or operator are strongly advised to learn the ratings of the various components of the

towing system and never exceed the limits of the lowest rated component being used.

Use of any pin other than that of the mount system manufacturer

could be a serious safety hazard and will void the warranty.

Check for proper clearance of the trailer coupler to the tongue of the Rebellion XD when latched

on the ball. Some couplers may require a 1” rise ball to add clearance for maneuvering.

Never hook up trailer safety chains to the mount system. Ensure the safety

chains operate freely around the mount system and do not become entangled.

DANGER

Cannot be used in the rise position.

NOTICE

Before you begin installation, read all instructions thoroughly.

Prior to towing, ensure all fasteners are tight and all structural components are sound.

Using a torque wrench and 3/8" hex drive socket, torque hardware to 45-55 lb-ft.

Product Registration

CURT Group stands behind our products with industry-leading warranties.

Provide feedback and help us to improve our products by registering your purchase at:

warranty.curtgroup.com/surveys

Need help?

Do you have a question about the Curt Manufacturing Rebellion XD and is the answer not in the manual?

Summary

Manual Overview and Specifications

Level of Difficulty

Indicates the ease of installation for the product.

Weight Capacity

Details the Gross trailer weight (GTW) and Tongue weight (TW) limits.

Parts List

Lists all components included in the kit with quantities and descriptions.

Tools Required

Specifies any tools needed for the installation process.

Safety Information

DANGER Warning

Critical safety alert: Product cannot be used in the rise position.

General Warnings

Advises against exceeding vehicle/system capacity and using non-specified pins.

Maintenance and Product Details

Maintenance Guidelines

Instructions for cleaning and lubricating the product for optimal operation.

Product Photo

Visual representation of the product being installed.

Notices and Product Registration

Important notices before installation and product registration information.

Assembly and Setup Steps

Determine Required Ball Height

Guide to setting the correct ball height for trailer leveling.

Insert into Trailer Hitch

Instructions for installing the shank into the vehicle's hitch receiver.

Attach the Tongue

Procedure for connecting the trailer ball platform to the shank.

The CURT Rebellion™ XD is a heavy-duty adjustable shank designed for towing applications, offering a robust solution for various trailer heights and weights. This installation manual, identified as 45949, outlines the setup, usage, and maintenance of the device.

Function Description:

The CURT Rebellion™ XD serves as an adjustable shank that connects a trailer to a tow vehicle's hitch receiver. Its primary function is to provide a secure and adaptable connection, allowing the user to match the trailer's coupler height to the tow vehicle's hitch receiver height. The adjustable design accommodates both "rise" and "drop" configurations, ensuring the trailer remains level during towing. A key feature of this system is its built-in anti-rattle mechanism, located within the trailer ball platform channel, which aims to keep the towing system quiet and reduce wear from movement. The system is designed to be used with a trailer ball platform, pins, and clips to secure the adjustable shank and platform in the desired position.

Important Technical Specifications:

Gross Trailer Weight (GTW): The device is rated for a maximum GTW of 15,000 lbs. This indicates the maximum weight of the trailer it can safely tow.
Tongue Weight (TW): The device has a maximum tongue weight capacity of 1,500 lbs. This refers to the downward force exerted by the trailer coupler onto the hitch ball.
Level of Difficulty: The installation is rated as "Easy," suggesting that it can be performed by most users without specialized tools or extensive mechanical knowledge.
Hardware Torque Specification: All fasteners, when tightened, require a torque of 45-55 lb-ft, to be applied with a torque wrench and a 3/8" hex drive socket. This ensures proper and secure assembly.
Pin Specifications: The system utilizes specifically engineered pins (CURT# 45959) for securing the adjustable shank and trailer ball platform. The manual explicitly warns against using any other type of pin, as it could pose a serious safety hazard and void the warranty.

Usage Features:

Adjustable Height: The core feature is its adjustability, allowing users to select the appropriate ball height to level their trailer. This is achieved by aligning the trailer ball platform with different holes on the adjustable shank.
Rise and Drop Configurations: The design supports both raising and lowering the trailer ball, making it versatile for vehicles with varying hitch receiver heights and trailers with different coupler heights.
Anti-Rattle Feature: The Rebellion™ XD incorporates an anti-rattle mechanism within the trailer ball platform channel. This feature is designed to minimize noise and movement between the components, contributing to a smoother and quieter towing experience.
Clearance Considerations: Users are advised to check for proper clearance between the trailer coupler and the tongue of the Rebellion™ XD when latched on the ball. Some couplers may require a 1" rise ball to ensure adequate maneuvering clearance.
Safety Chain Guidance: The manual emphasizes that trailer safety chains should never be hooked up directly to the mount system. Instead, they should operate freely around the mount system without becoming entangled.
Installation Steps: The installation process involves:
1. Inserting the adjustable shank into the trailer hitch receiver and securing it with a hitch pin and clip (sold separately).
2. Determining the required ball height by leveling the trailer and measuring from the bottom of the trailer tongue to the ground.
3. Attaching the trailer ball platform to the shank by aligning it with the appropriate hole and securing it with the provided pins and clips. The manual provides specific instructions for inserting pins, especially for the highest mounting positions, which may require angling the tongue and applying force.

Maintenance Features:

Cleaning: The product can be cleaned using a mild automotive detergent. Users are warned against using harsh cleaning agents such as dish detergent, abrasive cleaners, abrasive pads, or wire brushes, as these can damage the finish.
Lubrication: Regular lubrication is required for the zerk fitting located on the back of the shank assembly. Applying grease prior to each use is recommended to ensure quiet and trouble-free operation, which also likely contributes to the longevity of the anti-rattle mechanism.
Pre-Towing Check: Before each towing operation, users must ensure that all fasteners are tight and all structural components are sound. This is a critical safety check to prevent failures during use.
Product Registration: CURT Group encourages users to register their purchase at warranty.curtgroup.com/surveys. This allows users to provide feedback and helps the company improve its products, while also benefiting from industry-leading warranties.