Cushman Refresher fs2 - Scheduled Maintenance Chart

46
VEHICLE MAINTENANCE
SCHEDULED MAINTENANCE CHART
Perform all services at the maintenance interval reached first.
S – Indicates operations that need to be performed on vehicles subjected to severe use.
E – Indicates emission-related services (Failure to do this maintenance will not void the emissions warranty but may affect emissions).
D – Indicates services that must be performed by an authorized BAD BOY OFF ROAD dealer.
Item
Interval
(perform at interval
that comes first)
Remarks Page
Hours Calendar
Steering Pre-ride Check for smooth and free operation.
Front suspension Pre-ride Inspect. Check for leaks and loose or missing hardware.
Rear suspension Pre-ride Inspect. Check for leaks and loose or missing hardware.
CV boots Pre-ride Inspect. Replace as needed.
Tires Pre-ride Check condition and pressure. 11
Wheel lug nuts Pre-ride Check for loose or missing. 51
Accelerator Pre-ride Check for smooth operation. 59
Brake system Pre-ride Check for proper operation. BPT? 59
Frame hardware Pre-ride Check for loose or missing.
Fuel and engine oil level Pre-ride Check for correct level. 48
Air filter Pre-ride Inspect. Clean or replace as needed. 57
Headlights and taillights Pre-ride Check operation. Replace bulbs as needed. 52
Reverse warning alarm Pre-ride Check operation.
Switches Pre-ride Check operation.
Fluid leakages Pre-ride Inspect entire vehicle for leaks
CVT belt Pre-ride Check condition.
Engine oil and filter Initial Service Replace oil and filter at first 8 hours of operation. 54
Starter/generator belt Initial Service Check between first 15 and 20 hours.
Wheels Weekly Check condition of rims, missing or loose lug nuts.
S
E
Air filter Weekly Inspect. Replace as needed. 57
S Cooling fan Weekly
Check for build-up of dirt inside blower housing and fins; clean
as necessary.
S Engine oil Weekly Check level; add as necessary.
Starter/generator belt Weekly Check condition.
S Brake pads 10 Monthly Inspect. Replace as needed.
Parking brake 20 Monthly Conduct brake performance test; adjust as necessary
Hydraulic brakes Monthly Check brake fluid.
Controller 20 Monthly Check operation of controller braking force.
Wiring 20 Monthly Inspect for loose connections, broken or missing insulation.
Direction selector 20 Monthly Inspect attachment and mechanism; adjust as necessary.
Steering 20 Monthly Check for excess play, loose or missing hardware.
S Tie rods 20 Monthly Check for excess play, bent rods, loose or missing hardware.
Choke cable 20 Monthly Check for smooth movement.
Carburetor linkage 20 Monthly Check attachment; adjust as necessary.