DAF XF95 - Page Date

EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
2
©
200423
Contents
5
ΞΦ95 series
3.38 Checking the clutch fluid level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-36 . . . . 200423
3.39 Inspection and adjustment, clutch wear indicator . . . . . . . . . . . . . . . . . . . 3-37 . . . . 200423
3.40 Checking the gearbox for leaks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-38 . . . . 200423
3.41 Checking the central axle of the tandem axle unit for leaks . . . . . . . . . . . 3-38 . . . . 200423
3.42 Inspection of oil lubricated wheel hubs for leaks . . . . . . . . . . . . . . . . . . . . 3-38 . . . . 200423
3.43 Checking the greased wheel hubs for leaks . . . . . . . . . . . . . . . . . . . . . . . 3-38 . . . . 200423
3.44 Retightening the hub nut of leading rear axle 09N044 (FTP-type vehicles) 3-39 . . . . 200423
3.45 Inspection and adjustment, wheel bearing play, 09N044 leading rear axle 3-40 . . . . 200423
3.46 Checking the shock absorbers for attachment and leaks . . . . . . . . . . . . . 3-42 . . . . 200423
3.47 Checking the condition and attachment of spring leaves, spring clamps
and U-bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-42 . . . . 200423
3.48 Checking the hinge points and axle suspension fastening
(air suspension) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-42 . . . . 200423
3.49 Checking the air suspension bellows . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-43 . . . . 200423
3.50 Checking the operation of the automatic lubrication system . . . . . . . . . . . 3-43 . . . . 200423
4. REMOVAL AND INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 . . . . . 200423
Cab and electrical system
4.1 Removal and installation, interior filter element. . . . . . . . . . . . . . . . . . . . . 4-1 . . . . . 200423
Engine, cooling system and fuel system
4.2 Removal and installation, air filter element . . . . . . . . . . . . . . . . . . . . . . . . 4-2 . . . . . 200423
4.3 Removal and installation, coolant filter . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 . . . . . 200423
4.4 Removal and installation, oil filter element . . . . . . . . . . . . . . . . . . . . . . . . 4-5 . . . . . 200423
4.5 Removal and installation, centrifugal oil filter element. . . . . . . . . . . . . . . . 4-6 . . . . . 200423
4.6 Removal and installation, fuel filter element . . . . . . . . . . . . . . . . . . . . . . . 4-7 . . . . . 200423
4.7 Removal and installation, fuel prefilter/water separator filter element . . . . 4-9 . . . . . 200423
4.8 Removal and installation, valve cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10 . . . . 200423
Steering gear and brake system
4.9 Removal and installation, steering gear filter element. . . . . . . . . . . . . . . . 4-11 . . . . 200423
4.10 Removal and installation, oil filter in fluid flow control valve block of EMAS
system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13 . . . . 200423
4.11 Removal and installation, air dryer filter element. . . . . . . . . . . . . . . . . . . . 4-14 . . . . 200423
Drive and chassis
4.12 Removal and installation, gearbox filter element. . . . . . . . . . . . . . . . . . . . 4-16 . . . . 200423
4.13 Removal and installation, wheel hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18 . . . . 200423
5. DRAINING AND FILLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 . . . . . 200423
Cab and electrical system
5.1 Topping up battery fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 . . . . . 200423
Engine, cooling system and fuel system
5.2 Draining and filling the engine oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 . . . . . 200423
5.3 Draining, filling and bleeding the cooling system. . . . . . . . . . . . . . . . . . . . 5-3 . . . . . 200423
5.4 Bleeding the fuel system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5 . . . . . 200423
Drive and chassis
5.5 Draining and filling the differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7 . . . . . 200423
5.6 Draining and filling the wheel hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9 . . . . . 200423
5.7 Draining and filling the gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11 . . . . 200423
5.8 Filling grease supply of the automatic lubrication system . . . . . . . . . . . . . 5-14 . . . . 200423
6. CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 . . . . . 200423
6.1 Cleaning the battery poles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 . . . . . 200423
6.2 Cleaning radiator and intercooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 . . . . . 200423
6.3 Cleaning the vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4 . . . . . 200423
6.4 Cleaning gearbox vent(s) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6 . . . . . 200423
6.5 Cleaning rear axle vent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6 . . . . . 200423
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