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Daikin Skyline IM 777-8 User Manual

Daikin Skyline IM 777-8
46 pages
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Installation and Maintenance Manual IM 777-8
Group: Applied Air Systems
Part Number: IM 777
Date: March 2014
Skyline
Outdoor Air Handler
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Daikin Skyline IM 777-8 Specifications

General IconGeneral
BrandDaikin
ModelSkyline IM 777-8
CategoryAir Handlers
LanguageEnglish

Summary

INTRODUCTION

General Information

Describes general installation practices and safety precautions for the unit.

Receiving and Handling

Details procedures for checking and handling units to prevent shipping damage.

Nomenclature

Explains the model coding system and unit designations.

MECHANICAL INSTALLATION

Service Clearances

Specifies required space around the unit for maintenance access.

Rigging

Covers safe and proper lifting and rigging procedures for units.

Curb Mounting and Unit Leveling

Explains how to mount units on curbs and ensure they are level.

Assembling Sections

Details the process of joining modular unit sections together.

Shipping Sections

Provides instructions for securely joining shipping sections.

Panels, Frame Channels, and Doors

Details how to remove and access unit panels, frame channels, and doors.

Fan Section Doors

Describes opening fan section doors and related safety precautions.

Injected-Foam Insulated Panels

Discusses the properties and cutting procedure for foam-insulated panels.

Field Mounting Junction Boxes and Other Components

Provides instructions for mounting junction boxes and components.

Duct Connections

Covers the use of flexible connectors for ductwork and plenum discharge.

Dampers and Hoods

Explains access to damper controls and flashing for top connections.

Mounting Actuators

Details the responsibility and process for mounting field-installed actuators.

Face and Bypass Section Mounting

Describes mounting of face and bypass sections and damper linkage.

Isolation Dampers for Multiple Fans

Explains the function and installation of isolation dampers for fans.

Piping Vestibules

Covers options for piping vestibules and sealing openings.

Field-Installed Vestibule

Provides instructions for installing a field-supplied vestibule.

Piping and Coils

General guidelines for designing and installing piping for coils.

Water Cooling Coils

Specifics for water supply, return, and drain connections for cooling coils.

Direct Expansion Coils

Details for DX coils, including distributor and expansion valve connections.

Steam Coils

Guidelines for steam supply, return, and piping for steam coils.

Traps

Recommendations for steam trap selection, sizing, and installation.

Valves

Guidance on selecting and using modulating and two-position valves.

Water Heating Coils

Instructions for installation, use, and maintenance of water heating coils.

Drain Pan Traps

Details on installing drain pan traps to prevent drying out.

Internal Isolation Assembly Adjustment

Procedures for adjusting spring isolators for fan and motor assemblies.

OSHPD Seismic Anchoring/Mounting

Requirements for seismic stability, anchoring, and mounting procedures.

ELECTRICAL INSTALLATION

Wiring

Covers electrical service, grounding, wiring practices, and VFD connections.

OPERATION GUIDELINES

Startup Checks

Safety precautions and initial checks before operating the unit.

Before Starting the Unit

Comprehensive checklist for pre-operation verification.

VFD Setup

Instructions for verifying and setting up Variable Frequency Drives (VFDs).

Fan Startup

Procedures for starting the fan and checking rotation.

Fan Wheel Alignment

Guidelines for aligning fan wheels to the inlet funnel for optimal performance.

Setscrews

Torque specifications for setscrews on fan wheels and hubs.

Fan Array

Information on Daikin Fan Array, VFDs, and block-off plates.

Optional Piezometer Ring Airflow Measurement Device

Details on airflow measurement using piezometer rings and calculation methods.

Operating Limits

Specifies operating limits for fan wheels to prevent distortion or fracture.

Fan Vibration Levels

Guidelines for acceptable vibration levels and causes of vibration.

SERVICE AND MAINTENANCE

Periodic Maintenance

Outlines routine checks for wear and connections every six months and annually.

Ball Bearing Lubrication

Instructions and recommendations for lubricating motor and fan shaft bearings.

Fan Drive

Guidance on replacing sheaves and calculating fan speed.

VM and VP Variable Pitch Key Type Sheaves

Instructions for mounting and adjusting VM and VP variable pitch sheaves.

LVP Variable Speed Sheaves

Procedures for mounting and adjusting LVP variable speed sheaves.

MVP Variable Speed Sheaves

Mounting and adjusting instructions for MVP variable speed sheaves.

Fan Drive Belt Adjustment

Procedures for adjusting belt tension and checking for slippage.

Front Load Filter Option

Details on removing and replacing filters in front-load options.

Filter Gauges

Explains the function of filter gauges and typical pressure drops.

Coils

General recommendations for cleaning and maintaining coils.

Winterizing Water Coils

Procedures for draining and treating water coils to prevent freezing.

Removing and Replacing Components

General guidance for removing and replacing unit components.

Removing the Fan Section

Steps for removing the fan cabinet assembly.

Removing and Replacing the Coil

Instructions for removing and installing single coils.

Removing Stacked Coils

Procedure for removing stacked coils.

Removing and Installing Staggered Coils

Steps for removing and installing staggered coils.

PARTS, SERVICE AND WARRANTY PROCEDURE

Replacement Parts

Information on ordering replacement parts from Daikin.

Warranty

Details on Daikin's warranty policy and how to get details.

Warranty Return Material Procedure

Procedure for returning defective materials under warranty.

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