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Dake V-24 - User Manual

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4/29/03
Manual V-16, V-24, VH-24, V-40 & VH-40 1 – Section I
JOHNSON VERTICAL BAND SAWS
INSTRUCTION MANUAL AND PARTS LIST
SECTION I – Manual
FOR MODELS
E-16
V-16
V-24
VH-24
V-40
VH-40
N MANUAL AND PARTS LIST
MODEL: ________________________________________
SERIAL NUMBER: ________________________________
DATE PURCHASED: ______________________________
DAKE Division of JSJ
724 Robbins Road
Grand Haven, Michigan 49417
616.842.7110 Phone 800-937-3253
616.842.0859 Fax 800-846-3253
Web: www.dakecorp.com
E-mail : customerservice@dakecorp.com
technicalsupport@dakecorp.com
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Summary

Foreword

Specifications

Machine Features

Machine Unpacking and Installation

Unloading

Process of removing machine from packaging and inspecting for damage.

Installation

Selecting location, anchoring, and leveling the machine for operation.

Electrical

Details on power requirements and connections, emphasizing qualified electrician.

Machine Operation

Precautions

List of safety measures and best practices for operating the machine.

Wheel Alignment

Blade Installation

Process of selecting and installing the saw blade correctly.

Blade Tensioning

Blade Guides

Explanation of interchangeable "V" type blade guides and their selection based on blade width.

High Speed Roller Guides

Band Speed Selection

Saw Blade Selection

Speeds and Feeds

Rate Reduction for Hard Materials

Hydraulic Feed Table

Welding Instructions

General Description

Overview of the resistance-type butt welder and its capabilities.

Preparation of Blade

Steps to clean blade ends before welding for optimal results.

Adjustment

How to adjust welding current, pressure, and way for different blade widths.

Clamping the Blade Ends

Proper insertion of blade ends into welder jaws for secure clamping.

Welding

Procedure for performing the actual blade welding process.

Annealing

Process to reheat the weld to prevent brittleness after welding.

Re-finishing the Weld

Removing welding burrs and finishing the blade for a proper weld.

Welder Maintenance

Cleaning and inspecting welder components for proper function.

Poor Welds; Trouble Shooting

Identifying and fixing issues like holes or improper cuts in welded seams.

Machine Maintenance

Chip Pan Cleaning

Regular cleaning of the chip pan to maintain machine efficiency.

Band Wheel Tire Maintenance

Removing embedded chips from band wheel tires weekly.

Blade Guide Cleaning

Weekly cleaning of blade guide assemblies for smooth operation.

Gear Box Maintenance

Annual draining and refilling of the gear box oil.

Hydraulic Reservoir Monitoring

Checking the oil level in the hydraulic reservoir.

Air Regulator Water Trap Draining

Draining water from the air regulator trap weekly.

Use of Standard and Optional Accessories

Circle Cutting (Optional)

Using the optional device for cutting perfectly round objects.

Rip Fence

Attaching and using the rip fence for accurate straight line cuts.

Profile Cutting Attachment

Using the attachment for cutting irregular shapes with the hydraulic table.

Protractor Head

Fastening the protractor head for cutting angles from 90 to 45 degrees.

T-Slots

Information on T-slots in the work table for fixturing accessories.

Dake V-24 Specifications

General IconGeneral
ModelV-24
CategorySaw
Capacity Between Columns24 inches
Capacity Under Guides12 inches
Blade Length174 in

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