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Dake VH-40 - User Manual

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4/29/03
Manual V-16, V-24, VH-24, V-40 & VH-40 1 – Section I
JOHNSON VERTICAL BAND SAWS
INSTRUCTION MANUAL AND PARTS LIST
SECTION I – Manual
FOR MODELS
E-16
V-16
V-24
VH-24
V-40
VH-40
N MANUAL AND PARTS LIST
MODEL: ________________________________________
SERIAL NUMBER: ________________________________
DATE PURCHASED: ______________________________
DAKE Division of JSJ
724 Robbins Road
Grand Haven, Michigan 49417
616.842.7110 Phone 800-937-3253
616.842.0859 Fax 800-846-3253
Web: www.dakecorp.com
E-mail : customerservice@dakecorp.com
technicalsupport@dakecorp.com
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Summary

Specifications

Machine Features V-16; V & VH 24

Machine Features V; VH-40

Machine Unpacking and Installation

Unloading

Guidance on removing the band saw from packaging and inspecting for damage.

Installation

Instructions for positioning, leveling, and preparing the machine for use.

Electrical

Details on power requirements and necessary electrical connections for operation.

Filling the Speed Regulator

Machine Operation

Precautions

Essential safety measures and operational guidelines to follow before using the machine.

Wheel Alignment

Wheel Alignment: V-16 & V;VH-24

Procedure for adjusting wheel alignment on V-16 and V/VH-24 band saw models.

Wheel Alignment: V-40; VH-40

Procedure for adjusting wheel alignment on V-40 and VH-40 band saw models.

Blade Installation

Blade Tensioning

Blade Guides

High Speed Roller Guides

Upper Guide Installation

Step-by-step guide for installing the upper roller guide assembly.

Lower Guide Installation

Step-by-step guide for installing the lower roller guide assembly.

Alignment of Upper; Lower Guides

Procedure for aligning the roller guides for optimal blade tracking and performance.

Band Speed Selection

Saw Blade Selection

Speeds and Feeds

Rate Reduction for Hard Materials

Hydraulic Feed Table

Welding Instructions

General Description

Overview of the band saw's resistance-type butt welder and its usage.

Preparation of Blade

Steps for cleaning and preparing blade ends before welding.

Adjustment

Setting the welder's current, pressure, and way for different blade widths.

Clamping the Blade Ends

Properly inserting and clamping blade ends into the welder jaws.

Welding

Procedure for executing the blade welding process.

Annealing

Process to reheat the weld to restore blade flexibility and prevent brittleness.

Re-finishing the Weld

Grinding the welded blade to remove flash and achieve a proper finish.

Welder Layout and Controls

Welder Maintenance

Guidelines for maintaining the welder's clamping jaws and electrical connections.

Poor Welds; Trouble Shooting

Diagnosing and resolving issues related to blade welding quality and common problems.

Machine Maintenance

Use of Standard and Optional Accessories

Optional Circle Cutting Attachment

Instructions for using the optional device for cutting round objects.

Rip Fence for Straight Cuts

Attaching and using the rip fence for accurate straight line cuts.

Profile Cutting Attachment for VH Models

Using the attachment for cutting irregular shapes with hydraulic table control.

Protractor Head for Angle Cutting

Mounting and using the protractor head for angle cutting.

T-Slots

Dake VH-40 Specifications

General IconGeneral
ModelVH-40
Blade Size40 inches
Motor Power5 HP
Weight1, 800 lbs
Cutting Capacity Round10 in

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