Dake V-40 - User Manual

4/29/03
Manual V-16, V-24, VH-24, V-40 & VH-40 1 – Section I
JOHNSON VERTICAL BAND SAWS
INSTRUCTION MANUAL AND PARTS LIST
SECTION I – Manual
FOR MODELS
E-16
V-16
V-24
VH-24
V-40
VH-40
N MANUAL AND PARTS LIST
MODEL: ________________________________________
SERIAL NUMBER: ________________________________
DATE PURCHASED: ______________________________
DAKE Division of JSJ
724 Robbins Road
Grand Haven, Michigan 49417
616.842.7110 Phone 800-937-3253
616.842.0859 Fax 800-846-3253
Web: www.dakecorp.com
E-mail : customerservice@dakecorp.com
technicalsupport@dakecorp.com

Summary

SECTION I - Manual

FOREWORD

SPECIFICATIONS

MACHINE FEATURES V-16; V & VH 24

MACHINE FEATURES V; VH-40

MACHINE UNPACKING AND INSTALLATION

UNLOADING

Detailed steps for safely removing the band saw from its packaging and inspecting for damage.

INSTALLATION

Guidance on selecting a location, leveling, and preparing the machine's surfaces after unpacking.

ELECTRICAL

Information on the machine's electrical requirements and the need for a qualified electrician for wiring.

MACHINE OPERATION

FILLING THE SPEED REGULATOR

Step-by-step procedure for filling and adjusting the machine's speed regulator with hydraulic oil.

PRECAUTIONS

Essential safety guidelines for operating the band saw, covering clothing, eye protection, guards, and workspace.

WHEEL ALIGNMENT

V-16 & V;VH-24 Wheel Alignment

Instructions for adjusting the wheel alignment on V-16 and V/VH-24 models for proper blade tracking.

V-40; VH-40 Wheel Alignment

Details on wheel alignment for V-40 and VH-40 models, including potential issues with plane alignment.

BLADE INSTALLATION

BLADE TENSIONING

BLADE GUIDES

HIGH SPEED ROLLER GUIDES

BAND SPEED SELECTION

SAW BLADE SELECTION

SPEEDS AND FEEDS

RATE REDUCTION FOR HARD MATERIALS

HYDRAULIC FEED TABLE

WELDING INSTRUCTIONS

GENERAL DESCRIPTION

Overview of the band saw's resistance-type butt welder and its operation for joining blade ends.

PREPARATION OF BLADE

Steps for cleaning blade ends with emery cloth to ensure a metallic surface for proper welding.

ADJUSTMENT

Guidance on setting welding current, pressure, and way switches for different blade widths and materials.

CLAMPING THE BLADE ENDS

Instructions on correctly inserting blade ends into the welder's jaws for optimal welding.

WELDING

Procedure for initiating the welding cycle and the duration for joining blade ends.

ANNEALING

Process for reheating the welded blade to restore its temper and prevent brittleness.

RE-FINISHING THE WELD

Method for removing welding flash and finishing the blade edge using a grinding wheel.

WELDER LAYOUT AND CONTROLS

WELDER MAINTENANCE

Procedures for cleaning welder jaws and checking uniformity of heat distribution for proper function.

POOR WELDS; TROUBLE SHOOTING

Troubleshooting common welding issues like holes or poor cuts, and adjusting settings or voltage.

MACHINE MAINTENANCE

USE OF STANDARD AND OPTIONAL ACCESSORIES

CIRCLE CUTTING (OPTIONAL)

How to use the optional circle cutting device for creating round objects with the band saw.

RIP FENCE

Instructions for attaching and using the rip fence for accurate straight-line cuts.

PROFILE CUTTING ATTACHMENT

Guidance on using the profile cutting attachment for irregular shapes with the hydraulic table.

PROTRACTOR HEAD

Information on using the protractor head for cutting angles from 90 to 45 degrees.

T-SLOTS

Details on the dimensions and use of T-slots on the work table for fixturing.

Dake V-40 Specifications

General

Brand	Dake
Model	V-40
Category	Saw
Language	English