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Danfoss BOCK F

Danfoss BOCK F
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AQ449946687878en-000201
F2, F3 F2 NH3, F3 NH
3
F4, F5 F4 NH3, F5 NH
3
F14/1166, F14/1366 F14/1166 NH
3
, F14/1366 NH
3
F16/1751, F16/2051 F16/1751 NH
3
, F16/2051 NH
3
FX2, FX3
FX4, FX5
FX14/1166, FX14/1366
FX16/1751, FX16/2051
BOCK
®
F/F-NH
3
Operating guide
Translation of the original instructions
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Danfoss BOCK F Specifications

General IconGeneral
TypeSemi-hermetic
RefrigerantR22, R404A, R507, R134a
Number of Cylinders2 to 8
ApplicationRefrigeration and air conditioning
Capacity ControlMechanical capacity control

Summary

Safety

Identification of safety instructions

Explains the meaning of safety symbols like DANGER, WARNING, CAUTION, ATTENTION, INFO.

Qualifications required of personnel

Specifies the necessary qualifications for personnel working on compressors to prevent accidents.

General safety instructions

Provides general safety warnings for handling pressurised refrigerating compressors and temperature risks.

Additional safety instructions NH3

Highlights safety aspects specific to NH3 refrigerant, including toxicity and explosiveness.

Intended use

Defines the intended purpose of the compressor and prohibits other uses, especially in explosive environments.

Product description

Short description

Overview of open-type compressors for external drive, with oil pump lubrication.

Name plate

Details the information provided on the compressor's name plate, including type, speed, and pressure ratings.

Type code

Explains the meaning of the characters and numbers used in the compressor's type code designation.

Areas of application F, F-NH3

Refrigerants

Lists the refrigerants that can be used with the F series compressors, including HFKW, HFCKW, and NH3.

Oil charge

Specifies the factory-filled oil types for different refrigerants (R134a, R22) and recommends refilling types.

Oil charge NH3

Details the specific oil type (Fuchs Reniso KC 68) used for NH3 compressors.

Operating limits

Outlines the permissible operating limits for compressors, including temperature, switching frequency, and minimum run time.

Compressor assembly

Storage and transport

Provides guidelines for proper storage conditions, handling, and transport of compressors.

Setting up

Details requirements for compressor installation, including clearance, ventilation, and mounting on a base frame.

Maximum permissible inclination

Specifies the allowed angles and durations for compressor inclination to prevent lubrication damage.

Pipe connections

Explains pipe connection types, diameters, and the need to match pipe cross-section to compressor capacity.

Pipes

Provides requirements for pipe material, cleanliness, laying, vibration compensation, and pressure loss.

Laying suction and discharge lines

Gives guidance on the proper layout of suction and discharge lines for smooth system operation.

Operating the shut-off valves

Describes the correct procedure for opening and closing compressor shut-off valves.

Operating mode of the lockable service connections

Explains how to operate the lockable service connections for safe and functional use.

Drive

Details methods for driving compressors via V-belts or shaft couplings, emphasizing alignment and safeguards.

Oil sump heating

Explains the function of oil sump heaters to prevent refrigerant diffusion into oil during standstill.

Commissioning

Preparations for start-up

Mandates pressure and temperature controls and advises checking for transport damage before start-up.

Pressure strength test

States that the compressor is factory tested and advises system testing without the compressor.

Leak test

Emphasizes using only nitrogen for pressurization and observing maximum overpressure limits during leak testing.

Evacuation

Details the procedure for evacuating the system and compressor to remove air and moisture.

Refrigerant charge

Provides instructions for charging refrigerant, including safety precautions and avoiding overfilling.

Shaft seal

Explains normal oil leakage from shaft seals and maintenance for ensuring fault-free operation.

Shaft seal change

Recommends changing the shaft seal only if it is losing refrigerant and refers to spare part kits.

Start-up

Guides on ensuring shut-off valves are open, checking safety devices, and monitoring oil level during start-up.

Avoiding slugging

Warns about slugging damage and provides measures to prevent it, like proper system design and superheat.

Maintenance

Preparation

Outlines safety precautions before performing maintenance, including switching off and relieving pressure.

Work to be carried out

Recommends regular service checks, including oil changes and annual inspections of key components.

Spare parts recommendationaccessories

Informs where to find available spare parts and accessories, recommending genuine Bock parts.

Lubricants oil

Lists recommended oil grades for different refrigerants and advises using Bock-approved oils.

Decommissioning

Provides instructions for safely draining refrigerant and disposing of oil during compressor decommissioning.

Technical data F2 - F16

Technical data F2-NH3 - F16-NH3

Dimensions and connections F

View X, Y

Details specific views (X, Y) of compressor connections, including oil sight glass and parallel operation facilities.

Dimensions and connections F-NH3

View X, Y

Illustrates specific views (X, Y) for F-NH3 compressors, showing oil sight glass and parallel operation connections.

Declaration of incorporation

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