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Danfoss BOCK FK40

Danfoss BOCK FK40
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AQ453249013813en-000201
BOCK
®
FK
4
0
Operating guide
FK40/390 N FK40/390 K FK40/390 K1 FK40/390 TK
FK40/470 N FK40/470 K FK40/470 K1 FK40/470 TK
FK40/560 N FK40/560 K FK40/560 K1 FK40/560 TK
FK40/655 N FK40/655 K FK40/655 K1 FK40/655 TK
FK40/755 K FK40/755 K1
FKX40/390 N FKX40/390 K FKX40/390 K1 FKX40/390 TK
FKX40/470 N FKX40/470 K FKX40/470 K1 FKX40/470 TK
FKX40/560 N FKX40/560 K FKX40/560 K1 FKX40/560 TK
FKX40/655 N FKX40/655 K FKX40/655 K1 FKX40/655 TK
FKX40/755 K FKX40/755 K1
Translation of the original instructions
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Danfoss BOCK FK40 Specifications

General IconGeneral
BrandDanfoss
ModelBOCK FK40
CategoryIndustrial Equipment
LanguageEnglish

Summary

Safety Information

Identifying Safety Instructions

Explains safety symbols like DANGER, WARNING, CAUTION, ATTENTION, and INFO for hazard identification.

Personnel Qualifications

Specifies that only qualified personnel should work on pressurized refrigerant systems.

Operational Fault Dangers

Warns about severe injury or death from flying parts due to extreme running noise or capacity reduction.

General Safety Guidelines

Covers risks of accidents, burns from high temperatures, and contact with refrigerants.

Intended Use

Defines the compressor's intended application in refrigeration systems and prohibits other uses.

Product Description and Identification

Overview of FK40 Compressor

Details the three available designs (K, N, TK) and key features of the FK40 compressor.

Name Plate Details

Explains the information found on the compressor's name plate, including type designation and operating pressures.

Compressor Type Key

Deciphers the coding system used for compressor type designations, explaining design, swept volume, and series.

Application Areas and Limits

Compatible Refrigerants

Lists compatible refrigerants for HFKW/HFC and HFCKW/HCFC types.

Oil Specifications

Specifies factory-filled oil types for different refrigerants and recommends oil types for recharging.

Operating Limits

Details operating limits like temperature, switching frequency, and minimum running time, advising on thermal protection.

Compressor Assembly and Installation

Setting Up Procedures

Provides instructions on safely moving, storing, and mounting the compressor on a stable surface.

Permissible Inclination Angles

Outlines maximum tilt angles and durations for continuous operation to ensure proper lubrication.

V-Belt Drive Considerations

Warns about damage from improperly designed belt drives and mentions load changes with capacity regulators.

Main Bearing Load Management

Explains how to prevent overloading the main bearing by managing belt tension and force application.

Electromagnetic Clutch Installation

Describes the process for mounting an electromagnetic clutch, including bearing flange fitting and screw torque.

Pipe Connection Guidelines

Discusses stepped internal diameters for pipe connections and matching pipe cross-sections to capacity.

Pipework Requirements

Covers requirements for pipes and system components, including cleanliness, lay, vibration compensation, and pressure loss.

Shut-off Valve Operation

Details the procedure for opening and closing shut-off valves, including releasing and re-tightening the spindle seal.

Lockable Service Connection Use

Illustrates how to open shut-off valves and service connections using spindles, and fitting protection caps.

Suction Pipe Filter Recommendation

Recommends using a suction-side filter for systems with long pipes and high contamination, requiring periodic renewal.

K1 Special Housing Features

Provides dimensions and specifications for M10 threads used for attachments and bracing on the K1 housing.

Commissioning Procedures

Pre-Start-Up Checks

Emphasizes the mandatory need for pressostats on the installation side and checking for transport damage.

Pressure Strength Testing

States that the compressor is factory tested, but system pressure tests should follow EN 378-2.

Leak Testing Protocol

Details leak testing procedures using nitrogen, warning against overpressure and mixing refrigerants.

System Evacuation Process

Describes the process of evacuating the system and compressor to achieve a vacuum below 1.5 mbar.

Refrigerant Charging

Provides instructions for refrigerant charging, emphasizing protective gear and avoiding overfilling or incorrect charging methods.

Oil Level Monitoring

Explains how to check the oil level after startup, recommending checking both sight glasses and draining if too high.

Shaft Seal Information

Discusses potential refrigerant loss and damage due to shaft seal issues, noting normal oil leakage.

Preventing Liquid Shocks

Outlines measures to prevent liquid slugging, including proper system design and ensuring sufficient suction gas superheat.

Maintenance and Servicing

Maintenance Preparation

Details safety precautions before starting maintenance, such as switching off, securing, and relieving pressure.

Work Procedures

Provides guidance on oil changes, interval recommendations, and emptying the shaft seal oil reservoir.

Shaft Seal and Oil Reservoir

Describes when and how to change the shaft seal and empty the oil reservoir, and lists damaging effects on the seal.

Spare Parts and Accessories

Lists recommended maintenance sets for oil changes and shaft seals, and where to find spare parts.

Decompression Valve Maintenance

States that the decompression valve is maintenance-free but may require checks for leakage.

Lubricant and Oil Recommendations

Recommends using only Bock-specified oils and lists standard oil grades for different refrigerants.

Decommissioning the Compressor

Provides instructions for safely draining refrigerant and oil, and disposing of the compressor.

Accessories and Technical Data

Capacity Regulation

Explains capacity-regulated operation, its effects on gas speeds, and recommendations for oil return and switching intervals.

Thermal Protection Thermostat

Describes the thermal protection thermostat, its connection, and technical data like switching voltage and temperature.

Technical Specifications

Presents key technical data including displacement, weight, connections, oil charge, and lubrication.

Dimensions and Connections

Physical Dimensions and Layout

Provides detailed diagrams showing compressor dimensions, connection points, and mounting details.

Connection Port Identification

Lists and describes the various connection ports (SV, DV, A, B, C, etc.) and their thread types.

Declaration of Incorporation

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