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Delta-q IC SERIES - User Manual

Delta-q IC SERIES
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© 2020 Delta-Q Technologies Corp. All Rights Reserved.
(PN: 710-0254 Rev 1 Date: December 2020)
IC SERIES BATTERY CHARGERS
USER MANUAL

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Questions and Answers

Summary

Original Safety and Operating Instructions

Warning

Safety warning about battery types, hydrogen gas, BMS, ventilation, and frozen/non-rechargeable batteries.

Danger

Electric shock risk, grounding, disconnecting AC, not opening charger, handling damaged units, and user qualification.

Safe Operating Instructions

EMC Declaration

Charger Interface

AC Power Indicator

Solid blue light indicates AC power is present.

Battery Charging Indicator

Describes states like low charge (breathing green), high charge (solid green), and charge completed (solid green).

Fault;Error;USB Indicator

Indicates charger faults (solid red), external errors (flashing amber), and USB activity (flashing green/solid green).

Charging Output Indicator

Indicates active charger output and potential electric shock risk.

Charge Algorithm;Error Display

Displays fault codes, error codes, active algorithm, USB status, and checksum.

Charger Button Functions

Describes functions like checking algorithm, selecting algorithms, and long press for details.

USB Host Port

Allows data transfer for charge tracking and software/algorithm updates via USB flash drive.

Charging Algorithms

Selecting a Charging Algorithm

Step-by-step instructions on how to select a charging algorithm using the charger button and AC power.

Identifying the Charger Serial Number

Acronyms

Summary

Original Safety and Operating Instructions

Warning

Safety warning about battery types, hydrogen gas, BMS, ventilation, and frozen/non-rechargeable batteries.

Danger

Electric shock risk, grounding, disconnecting AC, not opening charger, handling damaged units, and user qualification.

Safe Operating Instructions

EMC Declaration

Charger Interface

AC Power Indicator

Solid blue light indicates AC power is present.

Battery Charging Indicator

Describes states like low charge (breathing green), high charge (solid green), and charge completed (solid green).

Fault;Error;USB Indicator

Indicates charger faults (solid red), external errors (flashing amber), and USB activity (flashing green/solid green).

Charging Output Indicator

Indicates active charger output and potential electric shock risk.

Charge Algorithm;Error Display

Displays fault codes, error codes, active algorithm, USB status, and checksum.

Charger Button Functions

Describes functions like checking algorithm, selecting algorithms, and long press for details.

USB Host Port

Allows data transfer for charge tracking and software/algorithm updates via USB flash drive.

Charging Algorithms

Selecting a Charging Algorithm

Step-by-step instructions on how to select a charging algorithm using the charger button and AC power.

Identifying the Charger Serial Number

Acronyms

Overview

The Delta-Q Technologies IC Series Battery Chargers are industrial battery chargers designed for a wide range of applications, offering robust performance and advanced charging capabilities. These chargers are engineered to provide optimal battery life and meet various application environments by utilizing a selection of specific charging algorithms.

Function Description:

The primary function of the IC Series chargers is to safely and efficiently charge deep-cycle batteries, including lead-acid (wet, gel, and AGM) and lithium-ion types. They are equipped with internal memory to store up to 25 selectable charging algorithms, each tailored to specific battery manufacturers and models. This ensures that batteries are charged with the correct profile, preventing damage and maximizing their lifespan. The chargers are designed for both on-board and off-board applications, with some models featuring a USB host port for data transfer and software updates.

Important Technical Specifications:

While specific voltage and current ratings are not detailed in the provided excerpts, the manual indicates that the IC Series includes models such as the 650, 900, and 1200, suggesting different power output capabilities. The chargers are designed to operate within various AC input voltage regions, including North America (120V AC) and 220-240V AC regions. For AC input, the chargers require a 3-conductor safety-approved cord set. In North America, this means a UL Listed/CSA approved detachable cord set of at least 1.8m (6 feet) in length, minimum 16 AWG, rated SJT, 105°C min, and terminated with a 125V, 13A (or greater) connector. For 220-240V AC regions, a 3-conductor safety-approved cord set with 1.5mm² conductors (min.), rated for industrial use, terminated with a grounding type input plug suitable for the destination country (250V, 10A or greater) is required. The chargers are built to meet IP66 specifications when mated with a Delta-Q Technologies sealed AC cord, making them dust-tight and protected against powerful water jets. This robust design ensures durability in harsh industrial environments. EMC compliance is a key feature, with the IC Series 650, 900, and 1200 models tested to comply with Class A digital device limits under FCC Rules part 15 for the United States and ICES Regulations for Canada. Some IC650 models also comply with Class B digital device limits and UNECE R10 for vehicular use, indicating their suitability for a broad range of applications, including residential and automotive settings.

Usage Features:

The IC Series chargers feature a user-friendly interface with several indicators and a button for easy operation:

  • AC Power Indicator: Illuminates solid blue when AC power is present.
  • Battery Charging Indicator: Displays four states using green light: breathing green for low state of charge, solid green for high state of charge, breathing green for high state of charge, and solid green for charge completed.
  • Fault/Error/USB Indicator: Uses red, amber, and green lights to signal different conditions: solid red for charger fault, flashing amber for external error, flashing green when the USB port is active, and solid green when it's safe to remove a USB flash drive.
  • Charge Algorithm/Error Display: A digital display that shows fault codes (F-#-#-#), error codes (E-#-#-#), the active algorithm (P-#-#-#), USB activity (U-S-B), and checksum/software information (C-#-#-#-# or S-#-#-#).
  • Charger Button: This multi-functional button allows users to:
    • Perform a short press (less than 4 seconds) to view the currently active algorithm.
    • Select a new charging algorithm from up to 25 stored options.
    • Perform a long press (5 seconds) to display software version, checksum, algorithm, and algorithm version (from software version 4.3.3 onwards).
    • Perform a very long press (10 seconds) to enter Off mode, turning off all charger functions to save energy when connected only to batteries (for off-board applications without AC power).
  • USB Host Port: Available on some models, this port enables data transfer, including downloading charge tracking data and updating software or algorithms using a standard USB flash drive.

Safe Operating Instructions:

The manual emphasizes several critical safety guidelines:

  • Battery Compatibility: Use only charging algorithms appropriate for the specific battery type and capacity to prevent personal injury and damage.
  • Ventilation: Do not operate the charger in closed-in areas or restrict ventilation, especially with lead-acid batteries that produce explosive hydrogen gas.
  • Lithium-ion Batteries: If used with lithium-ion batteries, an integrated Battery Management System (BMS) is mandatory to protect cells from inappropriate voltage, current, temperature, and state of charge.
  • Electrical Safety: Connect to a properly installed and grounded AC outlet. Disconnect AC supply before making or breaking battery connections. Do not touch uninsulated parts. Do not open or disassemble the charger; refer all repairs to qualified personnel. Do not use if cords are damaged.
  • Environmental Protection: Avoid exposing the charger to oil, dirt, mud, or direct heavy water spray.
  • Temperature Management: The charger automatically reduces output power if its temperature rises above set thresholds or if the AC input voltage is too low, ensuring safe operation.
  • Power Interruption: If power is interrupted and returns, the charger restarts and continues operation without hazard.
  • Children Safety: The charger is not intended for use by persons with reduced physical, sensory, or mental capabilities, or lack of experience and knowledge, unless supervised or instructed by a responsible person. Children should be supervised to ensure they do not play with the charger.

Maintenance Features:

  • Fault and Error Codes: The charger provides fault and error codes on its display, and users can visit the Delta-Q Technologies support website (https://support.delta-q.com) for recommended actions to resolve issues.
  • Software Updates: The USB Host Port allows for updating the charger's software and charge algorithms, ensuring the charger remains current with the latest features and battery profiles.
  • Cord Inspection: Periodically inspect cord sets with unsealed connectors to ensure contacts are clean and dry. Replace damaged cord sets with appropriate ones for the region and application.
  • Serial Number: The serial number, printed on the front of the charger, is crucial for technical support and identification.

The IC Series Battery Chargers are designed for reliability, safety, and adaptability, making them a suitable choice for various industrial and commercial battery charging needs.

Delta-q IC SERIES Specifications

General IconGeneral
BrandDelta-q
ModelIC SERIES
CategoryBattery Charger
LanguageEnglish

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