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Delta ShopMaster BS150LS - User Manual

Delta ShopMaster BS150LS
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INSTRUCTION MANUAL
10" Band Saw
(Model BS150LS)
PART NO. A03617 - 03-17-04
Copyright © 2004 Delta Machinery
ESPAÑOL: PÁGINA 25
To learn more about DELTA MACHINERY
visit our website at: www.deltamachinery.com.
For Parts, Service, Warranty or other Assistance,
please call
1-800-223-7278 (In Canada call 1-800-463-3582).
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Delta ShopMaster BS150LS Specifications

General IconGeneral
BrandDelta
ModelShopMaster BS150LS
CategorySaw
LanguageEnglish

Summary

SAFETY GUIDELINES - DEFINITIONS

Safety Alert Symbol Definitions

Explains the meaning of DANGER, WARNING, and CAUTION symbols in safety instructions.

Chemical Hazards in Construction Activities

Details chemicals in dust from construction activities and safety precautions.

GENERAL SAFETY RULES

Pre-Operation Safety Instructions

Emphasizes reading all warnings and instructions before operating the equipment.

GENERAL SAFETY RULES - DETAILED

Personal Safety and Workspace Precautions

Covers attire, workspace cleanliness, keeping others away, and general alertness while operating.

Machine Operation and Maintenance Safety

Details safe use of tools, guards, attachments, and proactive maintenance for safe operation.

ADDITIONAL SAFETY RULES FOR BAND SAWS

Specific Band Saw Safety Practices

Outlines crucial safety procedures unique to band saw operation and setup.

POWER CONNECTIONS

Electrical Requirements and Safety

Details proper electrical circuit, wire gauge, and fuse requirements for the band saw.

GROUNDING INSTRUCTIONS

Importance of Grounding and Connection

Explains the necessity of grounding for shock protection and proper plug/outlet connections.

EXTENSION CORDS

Selecting the Correct Extension Cord

Provides guidelines and a chart for choosing the appropriate gauge and length of extension cords.

FUNCTIONAL DESCRIPTION

Band Saw Overview and Features

Describes the motor, cutting capacity, table, and stand of the band saw model.

UNPACKING AND CLEANING

Initial Machine Unpacking and Cleaning

Instructions for removing protective coating and cleaning unpainted surfaces after unpacking.

CARTON CONTENTS

List of Included Components

Lists all items included in the band saw shipping carton.

BAND SAW ASSEMBLY PARTS

Parts Identification for Assembly

Identifies all necessary parts and hardware for assembling the band saw.

ASSEMBLY

Stand Assembly Procedure

Step-by-step guide for assembling the band saw stand using provided parts.

Attaching Band Saw to Stand

Instructions for securing the band saw unit onto the assembled stand.

ASSEMBLY - STAND AND TABLE

Securing Band Saw to Stand

Details the process of attaching the band saw to the stand using screws and nuts.

Table Locking Lever and Pinion Knob Removal

Instructions for removing and safely storing parts for table assembly.

Attaching the Table to the Trunnion

Steps for mounting the table onto the band saw frame using keepers and trunnion.

ASSEMBLY - TABLE MECHANISMS

Re-assembling Table Locking Lever

Guide for reassembling the table locking lever mechanism with its components.

Re-assembling Table Tilt Pinion Knob

Steps for reinstalling the table tilt pinion knob and securing it properly.

ASSEMBLY - FINAL ADJUSTMENTS

Aligning Table Pointer to Scale

Instructions for aligning the table pointer with the trunnion scale for accurate angle settings.

Securing Table Alignment Screw

Details on reassembling and tightening the screw for table alignment.

ATTACHING LAMP TO MACHINE

Mounting the Lamp Bracket

Steps for attaching the lamp bracket to the top cover of the band saw.

Securing the Lamp Cord

Instructions for routing and securing the lamp's power cord using clamps.

OPERATING CONTROLS AND ADJUSTMENTS

Starting and Stopping the Saw

Explains how to use the ON/OFF switch to start and stop the band saw operation.

Locking the Switch in the OFF Position

Describes how to secure the switch with a padlock to prevent unauthorized use.

Opening and Closing Machine Doors

Details the procedure for opening and closing the machine doors for adjustments.

ADJUSTING BLADE TENSION

Procedure for Blade Tension Adjustment

Step-by-step guide for correctly tensioning the band saw blade for optimal performance.

TRACKING THE BLADE

Procedure for Blade Tracking Adjustment

Instructions on how to adjust the blade to track correctly on the wheels.

ADJUSTING UPPER BLADE GUIDE ASSEMBLY

Setting the Upper Blade Guide Height

Explains how to adjust the upper blade guide relative to the workpiece.

ADJUSTING UPPER BLADE GUIDES AND BLADE SUPPORT BEARING

Adjusting Upper Blade Guides

Details how to position the upper blade guides close to the blade sides and gullets.

Setting Upper Blade Support Bearing

Instructions for adjusting the thrust bearing for proper blade support.

ADJUSTING LOWER BLADE GUIDES AND BLADE SUPPORT BEARING

Adjusting Lower Blade Guides

Steps for positioning the lower blade guides and ensuring they are behind the blade gullets.

Setting Lower Blade Support Bearing

Guide for adjusting the lower thrust bearing for proper blade support.

TILTING THE TABLE

Procedure for Tilting the Table

Instructions on how to tilt the table and reposition the lock handle for desired angles.

ADJUSTING THE TABLE POSITIVE STOPS

Setting 90-Degree Table Stop

Steps to adjust the positive stop for a 90-degree angle between table and blade.

Setting 45-Degree Table Stop

Instructions to adjust the positive stop for a 45-degree angle between table and blade.

CHANGING BLADES

Blade Replacement Procedure

Step-by-step guide on how to safely remove and install new band saw blades.

DUST PORT

Dust Collection Connection

Information on the dust port for connecting a shop vacuum or dust collector.

USING THE BAND SAW

General Operating Guidelines

Best practices for operating the band saw, including pre-operation checks and blade care.

CUTTING CURVES

Techniques for Cutting Curves

Guidance on safely cutting curves, managing blade twisting, and using relief cuts.

TROUBLESHOOTING GUIDE

Saw Will Not Start or Breaker Trips

Diagnoses and remedies for issues related to the saw not starting or the breaker tripping.

Band Saw Vibrates Excessively or Slows Down

Troubleshooting steps for excessive vibration or the band saw not reaching full speed.

Blade Breakage Issues

Identifies common causes of band saw blade breakage and their solutions.

Blade Tracking and Wheel Issues

Solutions for problems with the blade not tracking or staying on the wheel.

Unsatisfactory Cut Quality

Addresses common causes for poor cut quality and how to fix them.

BAND SAW BLADES

Blade Selection and Proper Use

Guidance on choosing the right blade width and temper for different materials and cuts.

Common Causes of Blade Breakage

Lists factors that can lead to band saw blade breakage, emphasizing proper adjustment.

MAINTENANCE

Machine Cleaning and Lubrication

Procedures for keeping the machine clean and lubricating its components.

Troubleshooting Start-Up Issues

Basic checks for the machine failing to start, like plug contact and circuit breakers.

Protecting Cast Iron from Rust

Methods for cleaning and protecting cast iron tables from rust formation.

ACCESSORIES

Available Delta Accessories

Information on where to find and purchase Delta brand accessories for the band saw.

PARTS, SERVICE OR WARRANTY ASSISTANCE

Contacting Delta for Support

Contact information for obtaining parts, service, or warranty assistance for Delta products.

Two Year Limited New Product Warranty

Warranty Terms and Conditions

Details the terms of the two-year limited warranty for new Delta products.

PORTER-CABLE • DELTA SERVICE CENTERS

US Service Center Locations

Lists US cities and addresses for Porter-Cable and Delta machinery service centers.

Canadian Service Center Locations

Lists Canadian cities and addresses for Porter-Cable and Delta machinery service centers.

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