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Delta VFD007CB43A-20 User Manual

Delta VFD007CB43A-20
363 pages
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Delta VFD007CB43A-20 Specifications

General IconGeneral
Horsepower1 hp
SeriesVFD-CB
Input Voltage230V AC
Input Phase3-Phase
Output Voltage230V AC
Output Phase3-Phase

Summary

Preface

Receiving and Inspection

Inspect unit after unpacking for shipping damage and verify part number correspondence.

Nameplate Information

Details on model, input/output voltage/current, frequency range, firmware version, certifications, and serial number.

RFI Jumper

Explains the RFI jumper's purpose for suppressing interference on the power line.

Dimensions

Provides physical dimensions for Frame A0 models, detailing W, H, D, W1, H1, D1, and S1.

Chapter 2 Installation

Minimum Mounting Clearance and Installation

Specifies minimum clearances required around the drive for proper heat dissipation and safety.

Multiple drives side-by-side installation and in rows

Provides guidelines for installing multiple drives to prevent mutual heating and ensure adequate airflow.

Derating Curve Diagram of Normal Duty

Illustrates how operating temperature and carrier frequency affect the output current rating for normal duty.

Derating Curve Diagram of Heavy Duty

Shows how temperature and carrier frequency affect the output current rating for heavy-duty applications.

Chapter 3 How to Select the Right AC Motor Drive

3-1 Capacity Formulas

Provides formulas and guidelines for calculating the required AC motor drive capacity based on motor and load characteristics.

Symbol explanation

Explains the meaning of symbols used in capacity calculation formulas for motor parameters.

3-2 General Precaution

Lists important precautions for selecting AC motor drives, including transformer capacity, parallel motors, and starting torque.

3-3 How to Choose a Suitable Motor

Discusses considerations for choosing standard and special motors, including dynamic balance and torque characteristics.

Chapter 4 Wiring

Wiring Diagram

Illustrates the power and control terminal connections for the AC motor drive, including input, output, and communication terminals.

SINK(NPN)/SOURCE(PNP)Mode

Explains the wiring configurations for digital input terminals in SINK (NPN) and SOURCE (PNP) modes.

Chapter 5 Main Circuit Terminals

Main circuit diagrams (Frame A0, Frame A)

Shows the main circuit terminal layout for Frame A0 and Frame A, detailing AC line input and output terminals.

Terminals for connecting DC reactor, external brake resistor, external brake resistor and DC circuit

Details the terminals used for connecting optional components like DC reactors, external brake resistors, and DC circuits.

Chapter 6 Control Terminals

Remove the cover for wiring

Instructions on how to safely remove the drive's cover to access wiring terminals and conduit box.

Control Terminal the sketch map

Provides a visual layout of the control terminals for Frame A0 and Frame A, indicating various input/output connections.

Wiring precautions

Lists essential safety precautions and checks to perform after wiring the control terminals, including wire size and grounding.

Analog input terminals (AVI, ACI, AUI, ACM)

Explains the function, impedance, and range of analog input terminals for voltage and current signals, and noise reduction.

Digital inputs (FWD, REV, MI1~MI8, COM)

Details the function and factory settings for digital input terminals used for commands and multi-step functions.

PG Function Explanation

Explains the use of external terminals MI7~MI8 for Pulse Generator (PG) connection, including wiring and parameter settings.

Chapter 7 Optional Accessories

All Brake Resistors and Brake Units Used in AC Motor Drives

Lists specifications for brake resistors and units across different voltage and phase configurations, including ED% and peak power.

Non-fuse Circuit Breaker

Provides recommendations for non-fuse circuit breakers based on the AC motor drive model and rated input current.

Fuse Specification Chart

Lists the required fuse class, catalog number, and rating for various AC motor drive models, complying with UL and local regulations.

AC Reactor

Details AC reactor specifications and applications for input circuits to improve power efficiency and reduce current.

Zero Phase Reactors

Explains the use and wiring of zero phase reactors to reduce radiated emission, including cable size and quantity.

EMI Filter

Provides guidance on selecting and installing EMI filters to eliminate high-frequency noise interference, including general precautions.

Digital Keypad

Describes the functions of the digital keypad (KPC-CC01, KPC-CE01) for operation, parameter settings, and LED indicators.

Panel Mounting (MKC-KPPK)

Details the procedures and dimensions for wall mounting and embedded mounting of digital keypads, specifying cutout dimensions.

RJ45 Extension Lead for Digital Keypad

Lists available RJ45 extension lead lengths for digital keypads, designed for keypad communication only.

Fan Kit

Lists fan kit models (MKCB-AFKM1, MKCB-A0FKM, MKCB-AFKM2) and their applicable models, including fan removal instructions.

USB/RS-485 Communication Interface IFD6530

Explains the features and specifications of the USB to RS-485 converter for convenient PC connection.

MKCB-HUB01 Multi-Function Communication Expansion Card

Describes the communication expansion card for parallel communication, supporting MODBUS RS-485 and CANopen applications.

Chapter 8 Specification

General Specifications

Covers control methods, speed response, torque accuracy, output frequency, input ratings, protection characteristics, and certifications.

Specification for Operation Temperature and Protection Level

Details operating temperature ranges, protection levels (IP), and environmental conditions for AC motor drives.

Chapter 9 Digital Keypad

Description of the Digital Keypad KPE-LE02

Explains the layout and function of the digital keypad, including status display, messages, and button operations.

How to Operate the Digital Keypad

Provides step-by-step instructions for navigating menus, setting parameters, and changing modes using the digital keypad.

Reference Table for the 7-segment LED Display of the Digital Keypad

Shows how numbers and letters are displayed on the 7-segment LED display of the digital keypad.

Keypad Dimensions

Provides the physical dimensions of the keypad in millimeters and inches for mounting purposes.

Chapter 10 Summary of Parameter Settings

00 Drive Parameters

Details parameters related to the AC motor drive's identity, rated current, parameter reset, and startup display selection.

01 Basic Parameters

Covers essential parameters like operation frequency, voltage, acceleration/deceleration times, and skip frequencies for motor control.

02 Digital Input/Output Parameters

Explains parameters for configuring digital inputs and outputs, including multi-function terminals and output types.

03 Analog Input/Output Parameters

Details parameters for analog inputs (AVI, ACI, AUI) and outputs (AFM1, AFM2), including selection, gain, and filter settings.

04 Multi-step Speed Parameters

Defines parameters for setting multiple speed steps that can be selected via external terminals or communication.

05 Motor Parameters

Covers parameters for motor auto-tuning and settings specific to induction and permanent magnet motors, including electrical equivalents.

06 Protection Parameters

Details various protection functions like over-voltage, over-current, stall prevention, and fault records for drive safety.

Chapter 11 Advanced Parameters

System Control

Covers parameters for system control, including auto-tuning, inertia estimation, zero servo, and dead time compensation.

08 High-function PID Parameters

Details parameters for implementing advanced PID control for applications like flow, pressure, or temperature control.

09 Communication Parameters

Explains parameters for communication settings such as address, transmission speed, protocol, and fault treatment.

Chapter 12 Warning Codes

General Warning Codes

Lists common warning codes displayed on the keypad, their descriptions, and initial corrective actions for troubleshooting.

Chapter 13 CANopen Overview

13.1 CANopen Overview

Introduces the CANopen protocol, its specifications, and the communication model including OSI layers.

13.2 Wiring for CANopen

Provides guidelines and diagrams for wiring the CANopen communication link, including RJ45 pin definitions and termination resistors.

13.3 How to Control by CANopen

Details the steps for controlling the AC motor drive using CANopen, including control mode selection and parameter settings.

13.4 CANopen Supporting Index

Lists the basic index support for C200 devices, including definitions, factory settings, R/W attributes, and notes.

13.5 CANopen Fault Code

Provides a comprehensive list of CANopen fault codes, their descriptions, CANopen fault codes, and fault register bits.

13.6 CANopen LED Function

Explains the meaning of the RUN and ERR LED status indicators for CANopen communication and their corresponding states.

Chapter 14 PLC Function

14.1 PLC Overview

Introduces the built-in PLC function, commands, and system requirements for WPLSoft.

14.2 Precautions for Using PLC Functions

Lists essential precautions and considerations when using PLC functions, including communication settings and parameter limits.

14.3 Start-up

Guides through the steps for PLC execution, including program download, connection, and mode selection.

14.4 Ladder Diagram

Explains PLC ladder diagram structures, symbols, and provides examples of basic program design and operation.

14.5 PLC Devices Function

Details the function of PLC internal devices like input/output relays, timers, counters, data registers, and communication ports.

14.6 Commands

Lists and explains basic PLC commands such as LD, LDI, AND, OR, MPS, MRD, MPP, OUT, SET, RST, TMR, CNT.

14.7 Error and Troubleshoot

Provides a table of common PLC faults, their IDs, descriptions, and corrective actions for troubleshooting.

Chapter 15 Suggestions and Error Corrections for Standard AC Motor Drives

15-1 Maintenance and Inspections

Outlines a comprehensive maintenance schedule and inspection procedures for AC motor drives, covering various components.

15-2 Greasy Dirt Problem

Describes issues caused by greasy dirt, potential damages, and solutions like using a standard cabinet and regular cleaning.

15-3 Fiber Dust Problem

Explains problems caused by fiber dust, especially in textile industries, leading to overheating and damage, and suggests preventative measures.

15-4 Erosion Problem

Discusses erosion issues caused by fluid ingress into drives and suggests solutions like using a standard cabinet and regular cleaning.

15-5 Industrial Dust Problem

Details problems caused by industrial dust, such as overheating and circuit board damage, and provides solutions like dust covers and cleaning.

15-6 Wiring and Installation Problem

Highlights common wiring issues like loose screws and poor connections, and advises on handling abnormal behavior by returning for repair.

15-7 Multi-function Input/Output Terminals Problem

Addresses errors caused by over-usage or exceeding specifications of multi-function terminals, advising to follow user manual guidelines.

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