6
FIELD SERVICE GUIDE
Problemsmostfrequentlyencounteredwithrefrigerated
dryersarewaterdownstreamofthedryerandexcessive
pressuredrop.Mostcausescanbeidentiedand
remediedbyfollowingthisguide.
Closedrefrigerationsystemsarepotentiallydangerous.
Workontherefrigerationsystemmustbedoneonly
byacompetentrefrigerationmechanic.Donotrelease
uorocarbonrefrigerantstotheatmosphere.All
refrigerantsmustberecoveredperEPArequirements.Do
notsmokewhenarefrigerationleakissuspected.Burning
materialsmaydecomposerefrigerants,formingatoxic
gasoracidsthatmaycauseseriousinjuryandproperty
damage.Beforedismantlinganypartofthedryeror
compressed air system, completely vent the internal
pressure to the atmosphere.
PROBLEM POSSIBLE CAUSE REMEDY
WATER DOWNSTREAM OF DRYER
SYMPTOM:
Nodischargefromseparatordrain
trap.
Failureofdraintrap. Replace float mechanism.
SYMPTOM:
Dryer inlet air temperature too
high.
Aftercoolermalfunction. Checkaftercoolerdischargetemperature
and reduce to dryer design condition
(122°Fmax).
SYMPTOM:
Refrigerantcompressorstopped.
Leakinrefrigerantsystem. Consult local distributor.
Compressor overheated. Turndryeroff,wait30minutes;turn
dryeron.(Motorthermostatself-
starting)
Compressor burned out. Consult local distributor.
Inlet air temperature too high. Reduceaftercoolerdischarge
temperature to design conditions.
Excessiveairow. Checkairow&systemcapacity.
Reduceairoworre-sizeandreplace
system.
Condenserfouledorclogged. Clean condenser.
High ambient temperature. Ventilate area.
ImproperadjustmentofExpansion
Valve.
Consult Factory.
HIGH PRESSURE DROP
SYMPTOM:
Low outlet pressure.
Dryerundersized(maycausewater
downstreamofdryer).
Checkairowanddryercapacity.
Reduceairoworre-sizeandreplace
dryer.
Blockedseparator. Dismantle&cleanorreplaceseparator.
Dryerfreezingup. Consult local distributor.