Desoutter CVIC II H4 User Manual (English)

Other manuals for Desoutter CVIC II H4

Quick Start56 pages

Original Instructions74 pages

Questions and Answers:

M
Mark CooperAug 9, 2025
Why is the speed not constant when torque is reached on my Desoutter CVIC II H4 Controller?
- J
  jenkinschristopherAug 9, 2025
  If the speed isn't constant when the torque is reached using your Desoutter Controller, this often happens with hard joints. You can try the following: * Reduce the final speed to increase the phase time (ensure it remains above 3%). * Minimize the final speed phase acceleration time (set it to 0.01 s). * Decrease the run-down speed phase to prevent high over-torque during clamping. Alternatively, try programming a new strategy using Angle run down combined with a Final speed phase.
M
Margaret ClarkeAug 16, 2025
What to do if the Desoutter Controller cycle stops because time has elapsed?
- T
  Taylor Watkins PhDAug 16, 2025
  If your Desoutter Controller cycle stops because the allocated time for the phase has elapsed, but not by the target parameter, you should modify the programmed timeout to better suit your application.
B
Blake TorresAug 25, 2025
How to fix 'Tool or programmed cycles are inconsistent with the station mode' on Desoutter CVIC II H4 Controller?
- S
  smithlisaAug 25, 2025
  To resolve this issue with your Desoutter Controller, ensure that the station mode is correctly set according to the tool being used. Also, go back to the cycle parameters and save them again.
S
Sara BrownSep 1, 2025
Why is my Desoutter Controller cycle aborted when the trigger switch is released prematurely?
- E
  Edward HughesSep 1, 2025
  If your Desoutter Controller cycle is being aborted because the trigger switch was released prematurely, make sure the trigger switch is not released prematurely.

Desoutter CVIC II H4 Specifications

General

Brand	Desoutter
Model	CVIC II H4
Category	Controller
Language	English

Summary

Safety Instructions

Statement of Use and General Safety

Intended use of the product, including restrictions and EMC considerations, plus general safety guidelines.

Initial Start Up Procedures

Bottom Panel and Installation

Details of the bottom panel, installation steps, and safety precautions.

Installation and Basic Setup

Wall Mounting and Cable Connections

Instructions for wall mounting and connecting tool and power cables.

Controller Start Up and Basic Navigation

Automatic Start Up and Initial Screens

Controller's automatic detection and initial screen display upon power-on.

Access Code Configuration

Setting and Using Access Codes

Setting and using an access code to protect controller settings.

Results Menu Operations

Managing Tightening Results

Accessing and managing tightening results and reports.

Programming Cycles and Parameters

Cycles and Parameters Menu Overview

Configuring Tightening Cycles

Cycles Menu Introduction

Cycle Selection and Parameter Setup

Cycle General Parameters

Action on NOK Configuration

Phase Programming

Creating or Changing a Phase

Advanced Phase Management

Programming Phase Parameters

How to program specific parameters for selected phases.

Final Speed and NOK Actions

Action on NOK Phase Configuration

Defining corrective actions for rejected cycles.

Run Reverse and Motor Parameters

Motor Parameter Settings

Configuration of motor parameters like Fc, Thread, Speed, Acceleration.

Station Menu Configuration

Station General Parameters

Station General Parameters Detailed

Detailed Station Parameter Settings

Input/Output Configuration

Configuring I/O Connector Functions

Reconfiguring input and output functions on the I/O connector.

Input Menu Configuration

Configuring Input Functions

Configuring input functions for cycle selection, spindle validation, and error acknowledgement.

Output Menu and PLC Wiring

Configuring Output Signals

Configuring output signals for cycle acknowledgments, status, and reports.

Output Menu Details

Detailed Output Signal Configuration

Details on configuring output signals like cycle acknowledgments and torque/angle reports.

Peripherals Menu

Serial Port Configuration

Configuring the serial port for PC transfer, barcode, and report output.

Ethernet Configuration Options

Ethernet Configuration Settings

Configuring IP address, Mask, Gateway, and Ping settings for Ethernet.

Data Collector Configuration

Controller Menu Settings

Controller Identification and Modes

Settings for controller identification, comments, and operational modes.

Maintenance Operations Overview

Maintenance Menu Functions

Overview of maintenance functions available on the controller.

Test Menu Operations

Menu for testing tool operation and controller functions.

Tool Testing Procedures

Includes START SPINDLE and INPUT/OUTPUT tests for tool verification.

Calibration Procedures

Manual and Automatic Calibration

Manual and automatic tool recalibration procedures.

Maintenance Operations and Services

Changing the Memory Battery

Procedure and precautions for replacing the controller's memory battery.

Connections and Synchronization

PC Wiring Diagram

Diagram illustrating the PC cable connection to the controller.

Tool Cable Specifications

EC Cable Wiring

MC Cable Wiring

Printing Format for Tightening Results

PC2 Format Definition

PC3 Format Definition

PC5 Format Specifications

PC5-A Format: Torque, Angle per Spindle

PC5-B Format: Torque, Angle, Rate per Spindle

Tightening Strategy Guide

Torque Control Strategies

Torque Control with Angle Monitoring

Combining torque control with angle monitoring for assembly quality.

Advanced Tightening Strategies

Angle Control and Torque Monitoring

Using angle control with torque monitoring for precise bolt rotation.

Trouble Shooting Help

Warnings and Report Codes

Guidance on using the troubleshooting section and list of report codes.

Key Error Messages Explained

Detailed explanations for common error messages like NOT READY, Svr, Over current, Differential, Thermal contact.

Software and Parameter Error Troubleshooting

Troubleshooting Software and Parameter Errors

Troubleshooting FLEX version, Imax, EEPROM, Resolver, Temperature, Prg, Ext, Tool programming/version errors.

Error Codes and Adjustment Problems

Troubleshooting E05-E12 Error Codes

Troubleshooting error codes E05-E12 related to FIFO, connection, and cycle start issues.

Operating Problems Due to Adjustment

Troubleshooting issues related to incorrect parameter settings.

Adjustment Problem Symptoms

Troubleshooting Tightening Result Deviations

Troubleshooting symptoms like tightening result deviation and torque/angle discrepancies.

Operating Problems Due to Wear or Breakdown

Troubleshooting Wear and Breakdown Issues

Troubleshooting issues related to tool wear or component breakdown.

Wear and Breakdown Symptom Troubleshooting

Troubleshooting Tool Start and Mode Issues

Troubleshooting symptoms like tool not starting, overheating, or reverse mode issues.

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Desoutter CVIC II H4 User Manual

Table of Contents