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Desoutter CVI3 Vision User Manual

Desoutter CVI3 Vision
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User manual
www.desouttertools.com
CVI3 Vision
V 1.7.2.X
Part no 6159930310
Issue no 07
Date 01/2016
Model Part number
CVI3 Vision 6159326910

Table of Contents

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Desoutter CVI3 Vision Specifications

General IconGeneral
TypeController
ModelCVI3 Vision
ManufacturerDesoutter
Power Supply24V DC
Storage Temperature-20°C to 70°C
Humidity10% to 90% non-condensing
Protection ClassIP20
Weight1.5 kg
Communication InterfaceEthernet
Operating Temperature0°C to 45°C

Summary

Safety Instructions

General Instructions

General guidelines for safe tool operation and maintenance.

Personal Safety Precautions

Precautions to ensure operator safety during tool use.

Tool Use Hazards

Identification of potential risks associated with tool operation.

Tool Care and Service

Guidelines for maintaining and servicing the tool.

Getting Started

Front Panel Overview

Description of the controller's front panel interface and components.

LEDs Color Code

Explanation of the meaning of different LED indicator colors.

Bottom Panel Overview

Description of the controller's bottom panel and its connectors.

Controller Kit Contents

Items included in the controller kit upon delivery.

Controller Installation

Instructions for installing and powering the controller.

Change Controller Language

Procedure for selecting the controller's display language.

Controller Configuration

Using Icons and Keyboards

Guide to using icons, digital and text keyboards on the controller.

Display Settings

Configuration options for the controller display settings.

Date and Time Settings

Setting and synchronizing the controller's date and time.

Access Manager Configuration

Activating and configuring the controller's access manager.

Workgroup Setup

Setting up the controller as a primary or secondary unit in a workgroup.

Serial and USB Configuration

Configuring serial ports and USB connections for peripherals.

Network Configuration

Configuring network settings for the controller.

Fieldbus Module Configuration

Selecting and configuring Fieldbus modules.

Customized Protocol Setup

Setting up custom communication protocols.

CVINet Configuration

Configuring the CVINet for remote data collection.

Remote Display Setup

Setting up remote display via PC/Windows, Apple, or Android.

Apple Remote Display Setup

Setting up remote display via Apple devices.

Android Remote Display Setup

Setting up remote display via Android devices.

Tightening Unit Configuration

General Tightening Unit Settings

General settings for the tightening unit, including name and comment.

Running Mode Selection

Selecting the operating mode for the tightening unit.

Pset Selection Source

Defining the source for Pset selection.

Tightening Unit Options

Configuring various options for the tightening unit.

Run Reverse Parameters

Configuring parameters for running the tool in reverse.

Options on Reject Report

Actions to take after a NOK report.

Curves Distribution Settings

Enabling and configuring curve generation for results.

Wireless Battery Tool Management

Managing wireless battery tools connected to the unit.

Wireless Battery Tool Parameters

Customizing display and network settings for wireless tools.

Wireless Tool Feature Parameters

Configuring feature parameters for wireless tools.

Wireless Tool Display Parameters

Customizing display settings for wireless battery tools.

Wireless Tool Network Parameters

Configuring network parameters for wireless battery tools.

Tool Configuration

Tool 1 Configuration

Configuring settings for Tool 1 (cable connection).

Tool 51 Configuration

Configuring settings for Tool 51 (wireless battery tool).

Pset Management

How to Add a Pset

Steps to create and add a new Parameter Set (Pset).

Pset Creation: Expert Mode

Creating a Pset using the expert mode configuration.

Pset Creation: Simple Mode

Creating a Pset using the simple mode configuration.

General Pset Settings

General settings for editing a Pset, including torque limits and start torque.

Remove Fastener Torque Limit

Setting a torque limit to detect fastener damage.

Pset Start Torque

Defining the torque value to declare a Pset as started.

Overall Angle Mode

Measuring and controlling the overall angle during tightening.

Overall Time Mode

Measuring and controlling the overall time during tightening.

General Pset Settings Part 2

Advanced Pset settings including external stop and thread direction.

External Stop Abort Pset

Configuring the Pset to stop upon an external event.

Thread Direction Setting

Setting the screw thread direction for tightening.

Additional Sensor Configuration

Configuring and using additional sensors for tightening control.

Pset Start and Stop Options

Defining Pset start and stop conditions like jog and rehit.

Torque Transducer Checks

Performing checks on the torque transducer.

Reject on Trigger Lost

Setting rejection criteria for trigger loss during tightening.

Jog Function

Enabling the jog function to fit the tool socket.

Rehit Function Configuration

Configuring the rehit function to detect re-tightened joints.

Socket Release

Enabling socket release for easier tool removal.

Ergostop Function

Configuring Ergostop for smoother tool stops and reduced reaction.

Curve Recording

Selecting and configuring curve recording for tightening results.

Pset Coefficients

Adjusting Pset coefficients for mechanical torsion compensation.

Copy, Paste, Delete Pset

Procedures for copying, pasting, and deleting Psets.

Step Configuration

Add and Organize Steps

Adding and organizing steps within a Pset.

General Step Parameters

General parameters common to all tools and steps.

Tightening Step Configuration

Configuring the tightening step parameters and control strategies.

Torque Control Strategy

Setting up torque control with angle monitoring for tightening.

Angle Control Strategy

Setting up angle control for assemblies requiring tension accuracy.

Torque or Angle Control Strategy

Setting up torque or angle control for tension accuracy.

Torque and Angle Control Strategy

Setting up torque and angle control for tension accuracy.

Yield Point Control Strategy

Configuration for yield point control strategy.

Seating Detection Setup

Configuration for seating detection using ePOD2.

Monitoring and Options

Setting up monitoring and options for steps.

Current Monitoring Setup

Configuring current monitoring for step analysis.

Time Monitoring Setup

Configuring time monitoring for tightening duration.

General Step Options

General options applicable to individual steps.

Angle Reset Option

Resetting angle measurement at the beginning of a step.

Torque Reset Option

Resetting torque measurement at the beginning of a step.

Offset Reset Option

Resetting prevailing torque offset at the beginning of a step.

Latch Threshold Configuration

Configuring latch threshold for angle measurement.

Motor Control Settings

Configuring motor control for 2-speed and 3-speed tools.

2-Speed Motor Control

Motor control parameters for 2-speed tools.

3-Speed Ergospeed Motor Control

Motor control parameters for 3-speed ergospeed tools.

External Stop Configuration

Configuring external stop input to skip steps.

Result on External Stop

Defining how results are reported upon external stop.

Loosening Function

Configuring the loosening function with torque or angle control.

Torque Control Loosening

Loosening with torque control and angle monitoring.

Angle Control Loosening

Loosening with angle control and torque monitoring.

Motor Control for Loosening

Motor control settings specifically for loosening operations.

Prevailing Step Configuration

Configuring the prevailing step to check residual torque.

Forward Prevailing Settings

Settings for forward prevailing steps with angle control.

Motor Control for Forward Prevailing

Motor control settings for forward prevailing steps.

Prevailing Parameters Setup

Setting parameters for prevailing torque monitoring.

Synchro Step Configuration

Synchronizing steps across multiple controllers.

Assembly Process Creation

How to Create an Assembly Process

Step-by-step guide to creating an Assembly Process.

Viewing Assembly Processes

Procedure to view and manage existing Assembly Processes.

Monitoring Operations

Main Monitoring Screen

Description of the controller's main monitoring screen.

Display Change and Tool Selection

Changing the display and selecting tools in monitoring view.

Successful Operation Report (OK)

Information displayed when a tightening operation is successful.

Failed Operation Report (NOK)

Information displayed when a tightening operation fails.

Monitoring View Menu Options

Different view options for monitoring data (Simple, Detailed, Curves, Ellipse).

Ellipse View for Assembly Process

Visual representation of Assembly Process steps and batch status.

Simple Monitoring View

Displaying torque and angle values in a simple format.

Simple View: Prevailing Step

Simple view for prevailing step measurements.

Detailed Monitoring View

Displaying detailed tightening results, including NOK information.

Curve View for Results

Displaying tightening results as curves (Torque vs Angle, etc.).

All Tools Display

Displaying results from multiple connected tools.

Twin Tool Display

Displaying results from two connected tools.

Multi Tool Display

Displaying results from all connected tools in a list.

Workgroup Tool Display

Displaying results for each tool in a workgroup.

Additional Transducer Monitoring

Displaying results when using additional transducers.

Consistency Mode Monitoring

Monitoring results in consistency mode with additional transducer.

Redundancy Mode Monitoring

Monitoring results in redundancy mode with additional transducer.

User Information Display

Displaying user information and event messages on the monitoring screen.

Results Analysis

Main Results Screen

Description of the main results screen.

Detailed Results View

Viewing detailed information for individual tightening results.

Filtering Results

Filtering results based on various criteria like torque trend and status.

Curve Analysis

Displaying and analyzing tightening curves for results.

Maintenance Procedures

Controller Maintenance

Maintenance procedures for the controller.

USB Key Firmware Upgrade

Upgrading the controller firmware using a USB key.

USB Key Data Save

Saving controller data (results, logs, configuration) to a USB key.

USB Key Advanced Diagnostics

Performing advanced diagnostics using a USB key.

CVILOGIX Program Management

Loading and managing CVILOGIX programs.

Physical I/O Configuration

Configuring physical input/output assignments.

Event I/O Programming

Programming event-driven I/O operations.

Network Connectivity Check (Ping)

Checking network connectivity using the Ping function.

Controller Memory Management

Erasing controller memory data (results, user info, Psets).

Controller Screen Calibration

Calibrating the controller's touchscreen.

Tool Maintenance Overview

General tool maintenance overview.

Tool Identification and Characteristics

Identifying and viewing tool characteristics.

Tool Identification Comments

Entering comments for tool identification.

Read-Only Tool Characteristics

Viewing read-only tool characteristics.

Read-Only Tool Configuration

Viewing read-only tool configuration settings.

Tool Monitoring

Monitoring tool operational data.

Transducer Data

Viewing transducer calibration data.

Tool Temperature Monitoring

Monitoring tool motor temperature limits.

Tool Counters

Viewing tool usage counters (partial and total).

Maintenance Alarms

Managing and responding to maintenance alarms.

ePOD Management

Managing the ePOD backup unit.

ePOD Backup and Restore

Performing backup and restore operations with the ePOD.

ePOD Eject Procedure

Safely ejecting the ePOD from the controller.

ePOD Repair Attempt

Attempting to repair the ePOD and recover data.

Erase ePOD Results

Erasing results stored on the ePOD.

User Information Codes

Viewing user information codes and event details.

Hardware and Firmware Versions

Displaying hardware and firmware version information.

Appendix: I/O and Events

Logical Outputs Description

Table defining logical output signals and their conditions.

Logical Inputs Description

Table defining logical input signals and their conditions.

Appendix: User Info Codes

User Info Codes 2-14

User info codes 2-14 and their resolution procedures.

User Info Codes 32-60

User info codes 32-60 and their resolution procedures.

User Info Codes 206-233

User info codes 206-233 and their resolution procedures.

User Info Codes 234-269

User info codes 234-269 and their resolution procedures.

User Info Codes 300-915

User info codes 300-915 and their resolution procedures.

User Info Codes 916-924

User info codes 916-924 and their resolution procedures.

Appendix: Fieldbus Communication

Data Mapping Types and Variables

Data mapping types and variables for Fieldbus communication.

Fieldbus Data Types

Defines data types used in Fieldbus communication.

Data Alignment in Fieldbus

Describes data alignment in Fieldbus communication.

Data Saturation Handling

Handling of data saturation in Fieldbus communication.

Unsigned Integer Fieldbus Data Types

Fieldbus data types for unsigned integers.

Signed Integer Fieldbus Data Types

Fieldbus data types for signed integers.

Boolean Fieldbus Data Type

Fieldbus data type for boolean values.

INT16 DEC16 Fieldbus Data Type

Fieldbus data type for INT16 DEC16 format.

Fieldbus Input Variables

Input variables for Fieldbus communication.

Pset Status Fieldbus Variables

Fieldbus variables related to Pset status.

Assembly Process Status Variables

Fieldbus variables for Assembly Process status.

Socket Tray Fieldbus Variables

Fieldbus variables related to socket tray status.

Customized Protocol Fieldbus Variables

Fieldbus variables for customized protocols.

Fieldbus Output Variables

Output variables for Fieldbus communication.

CVILOGIX Inputs for Fieldbus

CVILOGIX inputs for Fieldbus.

Modules Detailed Description

DeviceNet Module Details

Detailed description of the DeviceNet module.

Ethernet/IP Module Details

Detailed description of the Ethernet/IP module.

Profibus Module Details

Detailed description of the Profibus module.

Profinet 1-Port Module Details

Detailed description of the Profinet 1-port module.

Profinet 2-Port Module Details

Detailed description of the Profinet 2-port module.

Profinet IRT Module Details

Detailed description of the Profinet IRT module.

CC-Link Module Details

Detailed description of the CC-Link module.

Appendix: Connections

Tool Connector Diagram

Diagram and pinout for the tool connector.

CVI II Adaptor Diagram

Diagram of the CVI II adapter and its components.

RS232 SubD 9pt Connector

RS232 serial port connector pinout.

Digital Inputs (0-24V) Connector

Digital input connector pinout and example connections.

Digital Outputs (0-24V) Connector

Digital output connector pinout and example connections.

Tightening Flow Chart and Timing

Tightening Operation IO Flow-Chart

Flowchart illustrating tightening operation via IO.

Tightening Operation IO Timing Chart

Timing chart for tightening operation via IO.

Controller Synchronization

Synchronizing Single-Channel Controllers

Wiring diagram for synchronizing single-channel controllers.

Synchronizing TWINCV13 Controllers

Wiring diagram for synchronizing TWINCV13 controllers.

eBUS and Workgroup Connections

eBUS Connector for Accessories

Pinout for eBUS connection for accessories.

Workgroup Setup Diagram

Diagram illustrating a workgroup setup with controllers and tools.

Appendix: Spare Parts

CVI3 Vision Spare Parts List

List of spare parts for CVI3 VISION with part numbers.

Appendix A: Controller Power Consumption

Current Inlet and Power Consumption

Information on controller power consumption and circuit breaker recommendations.

Appendix B: Residual Current Circuit Breaker

JVL6-32 Circuit Breaker Details

Details on the JVL6-32 residual current circuit breaker.

Appendix: ePOD Functionality

ePOD Model Comparison

Comparison of different ePOD models and their functionalities.

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