DA435HA: 99901219: iv
TABLE OF CONTENTS
PARA TITLE PAGE
SECTION 1. INTRODUCTION AND SPECIFICATIONS
1-1. INTRODUCTION ................................................................................................................ 1-1
1-2 ORDERING REPAIR PARTS ............................................................................................. 1-1
1-3. GENERAL INFORMATION................................................................................................. 1-1
1-4. SPECIFICATIONS .............................................................................................................. 1-1
SECTION 2. INSTALLATION
2-1. GENERAL .......................................................................................................................... 2-1
2-2. PTO AND PUMP INSTALLATION....................................................................................... 2-1
2-2-1. PTO INSTALLATION .......................................................................................................... 2-1
2-2-2. DRIVELINE AND PUMP INSTALLATION ........................................................................... 2-2
2-3. COMPRESSOR INSTALLATION ........................................................................................ 2-2
2-4. DRIVELINE INSTALLATION TECHNIQUES ...................................................................... 2-3
2-4-1. U-JOINT OPERATING ANGLES ........................................................................................ 2-3
2-4-2. SINGLE PLANE AND COMPOUND U-JOINT OPERATING ANGLES ............................... 2-3
2-4-3. ELIMINATING COMPOUND ANGLE INDUCED VIBRATION............................................. 2-4
2-4-4. ANGLE SIZE ...................................................................................................................... 2-5
SECTION 3. OPERATION
3-1. GENERAL .......................................................................................................................... 3-1
3-2. OPERATION ...................................................................................................................... 3-1
SECTION 4. MAINTENANCE & PARTS
4-1. GENERAL .......................................................................................................................... 4-1
ROUTINE MAINTENANCE CHECKLIST ........................................................................... 4-1
OIL COOLING SYSTEM............................................................... 200057......................... 4-2
COMPRESSOR MOUNTING SYSTEM ....................................... 200056-1 ..................... 4-3
COMPRESSOR ASSEMBLY........................................................ 200056-2 ..................... 4-4
COMPRESSOR ASSEMBLY........................................................ 200056-3 ..................... 4-5
COMPRESSOR ASSEMBLY........................................................ 200056-4 ..................... 4-6
CANOPY SYSTEM............................................................................................................. 4-7
COMPRESSOR WIRING DIAGRAM.................................................................................. 4-8
INSTALLATION KIT ...................................................................... 51712642..................... 4-9
DECAL PLACEMENT......................................................................................................... 4-10
HYDRAULIC INSTALLATION KIT ................................................ 91707052..................... 4-11
DRIVELINE MOUNTING OPTION ............................................... 31701761..................... 4-12
REPAIR KITS ..................................................................................................................... 4-12
SECTION 5. REPAIR
5-1. GENERAL .......................................................................................................................... 5-1
5-2. PISTON RING REPLACEMENT ........................................................................................ 5-1
5-3. OIL PUMP REPLACEMENT............................................................................................... 5-2
5-4. CRANKSHAFT AND BEARING REPLACEMENT .............................................................. 5-2
5-5. TROUBLESHOOTING ....................................................................................................... 5-4
SECTION 6. RELAY BOARD OPERATION
6-1. INTRODUCTION ................................................................................................................ 6-1
6-2. OPERATION ...................................................................................................................... 6-1
6-2-1. IGNITION “ON”................................................................................................................... 6-1
6-2-2. REMOTE STARTING THE VEHICLE ................................................................................. 6-1
6-2-3. REMOTE ENGINE STOP................................................................................................... 6-1
6-2-4. REMOTE ENGINE SPEED (FROM CRANE) ..................................................................... 6-3
6-2-5. COMPRESSOR ENGINE SPEED CONTROL (COMPRESSOR ONLY)........................... 6-3
6-2-6. ENGINE SPEED CONTROL (CRANE&COMPRESSOR USED SIMULTANEOUSLY) ...... 6-3
6-3. INSTALLATION .................................................................................................................. 6-7
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