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Drill Master 91396 - User Manual

Drill Master 91396
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18V CORDLESS DRILL/FLASHLIGHT
Model
91396
SET UP AND OPERATING INSTRUCTIONS
Visit our website at: http://www.harborfreight.com
Read this material before using this product.
Failure to do so can result in serious injury.
SAVE THIS MANUAL.
Copyright
©
2004 by Harbor Freight Tools
®
. All rights reserved. No portion of this manual or any artwork
contained herein may be reproduced in any shape or form without the express written consent of Harbor
Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing improve-
ments, actual product may differ slightly from the product described herein. Tools required for assembly
and service may not be included.
For technical questions or replacement parts, please call 1-800-444-3353.
Revised Manual 10f
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Summary

Specifications

Electrical Requirements

Details electrical specifications for the battery charger and battery.

Drill Specifications

Outlines drill speed, chuck type, speed control, and trigger type.

Flashlight Specifications

Specifies the wattage of the flashlight bulb.

General Safety Rules

Read All Instructions

Emphasizes reading all instructions to prevent serious injury, shock, or fire.

Work Area Safety

Maintain Clean and Lit Workspace

Advises maintaining a clean and well-lit work area to prevent accidents.

Avoid Explosive Atmospheres

Warns against using tools in flammable atmospheres due to spark ignition risk.

Keep Bystanders Away

Recommends keeping others away to maintain focus and prevent injury from debris.

Electrical Safety

Proper Outlet Grounding

Details proper grounding procedures and checks for outlets.

Double Insulation Explained

Explains polarized plugs and the benefits of double insulation.

Avoid Grounded Surfaces

Warns about increased shock risk when body is grounded.

Avoid Wet Conditions

Advises against using tools in wet conditions due to shock risk.

Power Cord Care

Instructions on proper cord handling, replacement, and avoiding damage.

Outdoor Extension Cord Use

Recommends using outdoor-rated extension cords for external use.

Personal Safety

Maintain Alertness and Common Sense

Stresses the importance of being alert and using common sense while operating tools.

Dress Appropriately

Advises wearing appropriate clothing and securing hair to avoid entanglement.

Prevent Accidental Starting

Warns against carrying tools with fingers on the trigger or plugging in with the switch on.

Tool Use and Care

Remove Adjusting Keys

Warns that leaving tools attached to rotating parts can cause injury.

Maintain Footing and Balance

Emphasizes maintaining good footing and balance for better control.

Use Safety Equipment

Mandates wearing ANSI approved eye protection and other safety gear as needed.

Secure Workpiece

Advises securing the workpiece to a stable platform for safety and control.

Pre-Use Inspection

Advises checking for damage, misalignment, or binding before each use.

Service and Specific Safety Rules

Qualified Service Personnel

States that service and maintenance should only be done by qualified personnel.

Use Identical Replacement Parts

Advises using only identical replacement parts during servicing.

Proper Battery Care

Provides detailed instructions for handling battery leakage and charging.

Child Safety

Prohibits children from handling or playing with the product.

Check for Damaged Parts

Instructs users to check for damaged parts and ensure proper function before use.

Battery Charging and Tool Operation

Initial Battery Charging

Specifies the 7-hour initial charge requirement for the battery.

Recharging Procedure

Details the 5 to 7 hour charging process and initial usage.

Charging Caution

Warns against overcharging the battery beyond 7 hours to prevent damage.

Charging Indicator Light

Explains the function of the charging indicator light.

Drill Operation

Prepare for Drill Adjustment

Ensures the trigger is off, battery removed, and charger unplugged before adjustments.

Install Drill Bit

Instructions on how to insert and secure drill bits or driver extensions.

Operate Drill Trigger

Details manual operation of the drill by squeezing the trigger.

Adjust Rotation Direction

Explains how to change the drill's rotation direction using the button.

Set Torque Settings

Guide to selecting different torque settings from 1 to 6.

Drilling Techniques

Provides tips on securing workpieces, drilling depth, and preventing bit jamming.

Flashlight Operation

Install Battery in Flashlight

Instructions for inserting the battery into the flashlight handle.

Turn Flashlight On;Off

Details how to operate the flashlight using the switch lever.

Change Flashlight Bulb

Step-by-step guide for replacing the flashlight bulb.

Inspection, Maintenance, and Cleaning

Pre-Use Inspection

Check for general condition, moving parts, wiring, and damage before each use.

Cleaning Procedures

Use a damp cloth and mild detergent for cleaning; avoid solvents.

Storage Guidelines

Store the drill, flashlight, and accessories in a clean, dry location.

Parts Lists and Diagrams

Drill Parts List

Lists all part numbers and descriptions for the drill.

Drill Assembly Diagram

Visual representation of the drill's assembled components.

Flashlight Parts List

Lists all part numbers and descriptions for the flashlight.

Flashlight Assembly Diagram

Visual representation of the flashlight's assembled components.

Warranty Information

Parts List Disclaimer

Notes that parts lists are for reference and professional repair is advised.

Limited 90-Day Warranty

Details the warranty period, coverage, exclusions, and claims process.

Drill Master 91396 Specifications

General IconGeneral
Chuck Size3/8 inch
SpeedVariable
Corded/CordlessCorded
Power SourceCorded Electric
Product Weight3.5 lbs
Voltage120 V
Amperage4.2 amps

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