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INSTALLATION
To install the machine is to unwrap, erect and position structures, align, level and position all conveyors according to
the machine’s layout drawing specifications and install any options the equipment could have. Install all junction
boxes and liquid tight wire runs under the conveyors. Make sure all sensors and quick plugs are properly connected.
Hook-up necessary communication signals, required electrical power (always done by an electrician) and air supply.
At this point electrical power and air flow are not applied. Then, during start-up, verify voltage compatibility, air
pressure, and overall functionality.
For the installation of the machine, you will need:
One (1) forklift trucks available, each with a capacity of at least 2,500 lbs (5,000 lbs capacity might be
required depending on machine options).
One mechanic with tools (Impact tool and hammer drill)
One electrician with tools
Straps to lift conveyors, structure, legs etc.
Anchor bolts for a WCA-SMART (not provided by manufacturer):
Machine legs: 6 bolts of ¾ in x 6 in long – 4 inches deep in concrete minimum
o Mechanical anchors: KB ¾” Ø from Hilti – 4in minimum engagement into concrete.
o Chemical anchors: threaded rod ¾” Ø, Gr: 2, Epcon system 3 ½” minimum engagement into concrete.
Enclosure: 4 bolts of Ø 3/8 in
Std 60in conveyor: 4 bolts of Ø 5/8 in
90-120in conveyors: 6 bolts of Ø 5/8 in
Pedestals: 4 bolts of Ø 3/8 in
Floor mounted PE guard: 4 bolts of Ø ¼ in with a large radius ¼ in flat washer
*Anchor bolts for WCA-SMART standard options (not provided by manufacturer):
Top sheet (in-cycle): 8 bolts of ¾ in x 6 in long – 4 inches deep in concrete minimum
Top sheet (in-line) : 12 bolts of ¾ in x 6 in long – 4 inches deep in concrete minimum
Floor-mounted heat seal : 4 bolts of Ø 5/8 in
Index table : 4 bolts of Ø 5/8 in
Chain transfer conveyor : 4 bolts of Ø 5/8 in
Fence sections: Anchor bolts (provided by manufacturer)
Per fence post: 3 bolts of Ø 3/8 in
All electrical and pneumatic requirements should be ready for set-up.
Standard Voltage: 230Vac/3ph/60Hz (Consult electrical schematics for your specific machine requirements)
Standard pneumatic requirements: 3 CFM @ 80 PSI
Please schedule manpower for installation, maintenance and operator training. Make sure film, including top sheet
plastic, top caps, cardboard, tab folders, etc. if required, are in sufficient availability.
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