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Dynapac CC142 Service Manual

Dynapac CC142
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DYNAPAC
CC102/102C, CC122/122C
CC132, CC142/142C
Box 504, SE-371 23 Karlskrona, Sweden
Phone: +46 455 306000, Fax: +46 455 306030
www.dynapac.com
M102EN4
MAINTENANCE

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Dynapac CC142 Specifications

General IconGeneral
BrandDynapac
ModelCC142
CategoryConstruction Equipment
LanguageEnglish

Summary

Safety and General Information

General Safety Precautions

Read the entire manual, ensure adequate ventilation, keep machine clean, check for leaks daily.

Lubricant Specifications and Symbols

Maintenance Schedule and Service Points

Maintenance Measures - Periodic Tasks

Every 10 Hours of Operation (Daily)

Daily checks including oil levels, refueling, and sprinkler system inspection.

Every 50 Hours of Operation (Weekly)

Weekly checks including air cleaner indicator, hoses, grease points, and tire pressure.

Maintenance Measures - Scheduled Intervals

Every 250 Hours (Monthly)

Monthly tasks like cleaning fluid cooler, checking battery, changing oil filter.

Every 500 Hours (Quarterly)

Quarterly tasks including drum oil level, rubber elements, engine oil/filter changes.

Every 1000 Hours (Semi-Annually)

Semi-annual tasks: hydraulic filter, draining reservoir, air/fuel filter changes.

Every 2000 Hours (Annually)

Annual tasks: changing hydraulic fluid, drum oil, cleaning tanks.

Daily Maintenance (Every 10 Hours) - Fluid Levels

Hydraulic Reservoir Level Check and Filling

Procedure to check and top off hydraulic fluid levels with safety precautions.

Coolant Level Check and Filling

Procedure to check and fill coolant, including safety warnings for hot engines.

Daily Maintenance (Every 10 Hours) - Systems

Fuel Tank Refueling

Procedure and safety precautions for refueling the diesel fuel tank before operation.

Daily Maintenance (Every 10 Hours) - Operation Checks

Daily Maintenance (Every 10 Hours) - Scrapers and Wheels

Daily Maintenance (Every 10 Hours) - Systems and Brakes

Brake System Check

Procedure to test the function of the service and parking brakes for safe operation.

Weekly Maintenance (Every 50 Hours) - Air Cleaner

Main Filter Cleaning

Procedure for cleaning the main air filter using compressed air, with safety warnings.

Backup Filter Replacement

Procedure for replacing the backup air filter after a specified number of main filter cleanings.

Weekly Maintenance (Every 50 Hours) - Lubrication and Tires

Monthly Maintenance (Every 250 Hours) - Fluid Cooler and Battery

Battery Electrolyte Level Check

Checking and topping off battery electrolyte levels with distilled water, noting temperature effects.

Monthly Maintenance (Every 250 Hours) - Engine Oil Change

Engine Oil Change (Isuzu)

Procedure for changing engine oil for Isuzu engines, including safety warnings.

Quarterly Maintenance (Every 500 Hours) - Drum and Structure

Quarterly Maintenance (Every 500 Hours) - Controls and Reservoir

Quarterly Maintenance (Every 500 Hours) - Engine Filters and Belts

Engine Oil Change (Deutz)

Procedure for changing engine oil for Deutz engines, including safety warnings.

Engine Oil Filter Replacement (Deutz)

Procedure for replacing the oil filter on Deutz engines.

Engine Oil Filter Replacement (Isuzu)

Procedure for replacing the oil filter on Isuzu engines.

Quarterly Maintenance (Every 500 Hours) - Fuel Filter

Changing the Fuel Filter (Isuzu)

Procedure for changing the fuel filter on Isuzu engines, with safety precautions.

Semi-Annual Maintenance (Every 1000 Hours) - Hydraulic Filter

Semi-Annual Maintenance (Every 1000 Hours) - Draining and Filters

Semi-Annual Maintenance (Every 1000 Hours) - Engine Pre-filter

Annual Maintenance (Every 2000 Hours) - Fluid and Oil Changes

Annual Maintenance (Every 2000 Hours) - Water System

Annual Maintenance (Every 2000 Hours) - Emulsion, Fuel, and Steering

Long-Term Parking Procedures

System Preparations

Steps for preparing engine, battery, fuel, hydraulic, and sprinkler systems for storage.

Component Lubrication and Protection

Lubricating specific components and covering the machine for protection during storage.

Tire Pressure and Storage Environment

Ensuring correct tire pressure and selecting an appropriate indoor storage location.

Special Instructions and Precautions

Safety and Emergency Procedures

Information on fire safety, ROPS integrity, and jump-starting procedures.

Electrical System and Fuses

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