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Eaton Magnum PXR User Manual

Eaton Magnum PXR
58 pages
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User Manual
MN013016EN
Effective July 2022
Supersedes January 2022
Magnum PXR and Power Defense SB low
voltage power circuit breakers user manual
For use in ANSI/UL applications
Standard frame
Narrow frame
Double-wide frame
Double narrow frame

Table of Contents

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Eaton Magnum PXR Specifications

General IconGeneral
BrandEaton
ModelMagnum PXR
CategoryCircuit breakers
LanguageEnglish

Summary

Section 1: Introduction

Purpose of the Manual

States the primary intent of the instructional booklet for installation, operation, and maintenance.

Safety Guidelines

Emphasizes the strict observance of all safety codes, standards, and regulations.

General Information on Circuit Breakers

Describes Magnum PXR and PD-SB circuit breakers, frame sizes, ratings, and standards.

Key Safety Features

Highlights built-in interlocks and safety features for personnel and proper operation.

Essential Safety Practices

Outlines essential safety practices for personnel involved in installation, operation, and maintenance.

Section 2: Receiving, Handling, and Installation

Qualified Personnel Requirements

Defines qualifications for personnel operating and maintaining low voltage power circuit breakers.

Additional Documentation Resources

Lists additional resources and documentation available for Magnum PXR and PD-SB circuit breakers.

General Receiving and Handling Information

Covers receiving and handling of circuit breakers supplied with assemblies or as separate components.

Suggested Tools for Installation

Lists essential tools recommended for the proper installation and maintenance of circuit breakers.

Circuit Breaker Unpacking Procedure

Provides instructions and precautions for safely unpacking new circuit breakers to prevent damage.

Safe Lifting Procedures

Details safe procedures and precautions for lifting circuit breakers using appropriate equipment.

Circuit Breaker Storage Guidelines

Gives guidance on storing circuit breakers in their original containers in a clean, dry environment.

Initial Circuit Breaker Inspection

Advises visual inspection for damage and checking the current rating label on the trip unit frame.

Installing Drawout Circuit Breakers

Describes how to install drawout circuit breakers onto extension rails in structures.

Understanding Rejection Interlocks

Explains how rejection interlocks prevent incompatible breaker/cassette combinations.

Circuit Breaker Positioning Guide

Details the four normal positions for drawout circuit breakers: REMOVE, DISCONNECT, TEST, and CONNECT.

Levering Circuit Breakers In and Out

Provides instructions on how to lever the circuit breaker into and out of its compartment.

Fixed Circuit Breaker Characteristics

Describes the differences of fixed breakers from drawout types, including lack of levering device.

Section 3: Circuit Breaker Description and Operation

Introduction to Circuit Breaker Types

Introduces common features of drawout and fixed mounting configurations for circuit breakers.

Circuit Breaker Operational Procedures

Advises operating circuit breakers manually and/or electrically before putting them into service.

Basic Circuit Breaker Assembly

Describes the rigid frame housing construction using engineered thermoset composite resins.

Pole Unit Description

Explains the individually enclosed current-carrying pole units with primary contact assemblies.

Primary Moving Contact Assembly

Details the composition of primary moving contact assemblies and their fingers.

Primary Stationary Contact Design

Describes the primary stationary contact as a combination of a conductive pad and an arc runner.

Operating Mechanism Overview

Explains the proven cam and spring design of the operating mechanism and its access.

Manual Circuit Breaker Operation

Details manual charging of closing springs and operation via manual OPEN/CLOSE buttons.

Electrically Operated Accessory Devices

Mentions optional devices for automatic closing or tripping and their availability.

Electrical Operation of Circuit Breakers

Describes how springs are charged using an electrical operator or manually.

Anti-Pump Feature Explanation

Explains the mechanical and electrical anti-pump features preventing repeated closing on faults.

Arc Chamber Functionality

Describes arc chambers used for insulating poles and the arc chute mounting.

Electronic Tripping System Overview

Introduces the Power Xpert Release (PXR) trip unit and its components.

Microprocessor-Based Trip Unit Features

Details the PXR trip unit's flexibility, features, and configuration options for protection.

Trip Unit Components and Function

Describes the trip unit's function, replacement, and self-powered nature.

Frame Module Functionality

Explains the permanently mounted frame module holding rating, sensor calibration, and interface circuits.

Voltage Module Description

Describes the voltage module converting line voltage for trip unit sensing, included on PXR 25.

Integrated Test Functions

Details integrated test functions requiring no separate kit, using on-board circuits and PXPM software.

Current Sensor Functionality

Explains permanently installed internal current sensors and their function in powering the trip unit.

Trip Actuator Mechanism

Describes the trip actuator as an electromagnetic device that mechanically trips the circuit breaker.

Mechanical Trip Flag Indicator

Details the optional red, pop-out mechanical trip indicator and its function.

Making Current Release Safety Feature

Explains the safety feature preventing closing on faulted circuits with a peak instantaneous current release.

Voltage Tap Utilization

Details voltage taps for monitoring phase voltages, used with PXR 25 trip units.

Accessory Devices for Circuit Breakers

Plug-in Electrical Accessories

Describes four plug-in electrical accessories and their identification through viewing windows.

Undervoltage Release Functionality

Explains the undervoltage release, an optional device opening the breaker when voltage falls below a threshold.

Auxiliary Switch for Status Indication

Describes the auxiliary switch as an optional device providing remote electrical indication of breaker status.

Motor Operator for Spring Charging

Details the motor operator as an electric motor assembly for charging closing springs electrically.

Optional Mechanical Accessories

Lists ten optional mechanical accessories for circuit breakers.

Operations Counter Function

Describes the operations counter as a mechanical device recording the number of circuit operations.

Off Key Lock Operation

Explains the off key lock securing the breaker in the OFF position.

Cassette Lock for Interlocking

Describes the cassette-mounted lock used with interlocking schemes to hold breaker trip-free.

Pushbutton Protective Covers

Mentions padlockable covers limiting access to OPEN and CLOSE pushbuttons.

Prevent Close Cover Installation

Describes the fixed cover preventing access to the CLOSE pushbutton.

Lockout Cover for OPEN Button

Explains the lockout cover that maintains the OPEN button actuated, preventing closure.

Cassette Safety Shutters

Details automatically operated safety shutters covering primary contacts when breaker is out.

Cassette Cell Switch Function

Describes the compartment position switch for drawout circuit breakers.

Terminal Block Extension Bracket

Describes an accessory for providing additional secondary terminal block attachment points.

Door Escutcheon Installation

Explains the molded frame used to seal the space between the breaker and compartment door cutout.

IP55 Waterproof Cover

Describes a hinged dome-shaped cover for waterproof protection of the circuit breaker.

Mechanical Interlock Systems

Details mechanical interlocks for preventing closing of one breaker when another is closed.

Section 4: Master Connection Diagrams

Secondary Contacts and Wiring

Describes the 84 secondary wiring connection points and the proprietary secondary contact connector.

Fixed Circuit Breaker Secondary Connections

Outlines two secondary connection options for fixed breakers: without terminal block and with terminal block.

Wiring Diagram References

Refers to figures showing connection diagrams for Magnum PXR and PD-SB breakers using PXR trip units.

3-Pole Wiring Diagram (PXR 20/25)

Presents the 3-pole wiring diagram for Magnum PXR and PD-SB circuit breakers with PXR 20/25.

4-Pole Wiring Diagram (PXR 20/25)

Provides the 4-pole wiring diagram for Magnum PXR and PD-SB circuit breakers with PXR 20/25.

6-Pole ABCABC Wiring Diagram (PXR 20/25)

Shows the 6-pole ABCABC wiring diagram for Magnum PXR and PD-SB circuit breakers.

8-Pole NABCNABC Wiring Diagram (PXR 20/25)

Displays the 8-pole NABCNABC wiring diagram for Magnum PXR and PD-SB circuit breakers.

6/8 Pole Wiring Diagrams for Alternate Phasing

Illustrates wiring diagrams for 6/8 pole breakers with alternate phasing configurations.

Accessory Wiring Diagrams (PXR 20/25)

Presents wiring diagrams for various accessories used with PXR 20/25 circuit breakers.

Section 5: Drawout Circuit Breaker and Cassette

General Drawout Features

Discusses features unique to drawout breakers and cassettes not covered elsewhere.

Drawout Cassette Description

Describes the fixed drawout cassette used with drawout circuit breakers and its interfaces.

Drawout Circuit Breaker Dimensions

Mentions that breaker dimensions vary by frame size and connect via finger clusters.

Drawout Cassette Dimensions

States that drawings and dimensions are found in a separate technical product guide.

Section 6: Fixed Circuit Breaker

General Fixed Breaker Information

Discusses features unique to fixed configuration breakers not covered elsewhere.

Fixed Circuit Breaker Dimensions

Mentions standard horizontal primary connections and optional vertical adapters.

Section 7: Importance of Maintenance

General Maintenance Recommendations

Recommends scheduled inspection and maintenance due to high quality, but critical role of breakers.

Maintenance Safety Precautions

Warns about hazards of failing to inspect, clean, and maintain breakers, emphasizing trained personnel.

General Cleaning Recommendations

Advises on cleaning circuit breakers using vacuums or lint-free cloths, avoiding high-pressure air.

Recommended Functional Tests

Recommends specific functional tests to check breaker component functionality and advises Eaton if tests fail.

Manual Operation Functional Test

Provides a step-by-step procedure for testing manual closing and opening operations.

Electrical Operation Functional Test

Details test procedures for optional accessories like shunt trip, undervoltage, and spring release.

Trip Unit Overload Functional Test

Explains how to perform overload simulation testing using Power Xpert Protection Manager (PXPM) software.

Circuit Breaker Maintenance Schedule

Provides guidance on determining inspection frequency based on environmental and operating conditions.

Normal Operating Conditions for Maintenance

Lists normal operating conditions such as temperature, load, humidity, and vibration.

Adjusting Maintenance Frequency

Advises on increasing inspection frequency based on specific factors and condition limits.

Detailed Inspection Procedures

Outlines inspection procedures for various breaker components.

Arc Chute Inspection

Details procedures for inspecting arc chutes for damage, dirt, erosion, and discoloration.

Primary Contact Inspection Guide

Describes how to inspect primary contacts for wear and damage using a contact wear indicator.

Internal Mechanism Inspection

Details inspection of the breaker for nicked wires, cracks, loose screws, and lubrication.

Primary Disconnect Inspection

Guides inspection of primary disconnect contact surfaces for wear, corrosion, or arcing.

Secondary Disconnect Inspection

Outlines inspection of breaker secondary disconnect pins and cassette sockets for damage or corrosion.

Interlocks Inspection Procedures

Details procedures to verify mechanical and electrical interlock functions.

Troubleshooting Common Issues

Spring Charging Problems

Lists problems related to spring charging and their possible causes and actions.

Contact Closing Problems

Lists problems related to contact closing and their possible causes and actions.

Contact Opening Problems

Lists problems related to contact opening and their possible causes and actions.

Levering-in/-out Issues (Drawout)

Lists problems related to levering breakers in/out and their possible causes and actions.

Circuit Breaker Inspection Record

Manual Operation Functional Checks

Records results of manual operation functional checks for the circuit breaker.

Electrical Operation Functional Checks

Records results of electrical functional checks for accessories and trip units.

Interlock System Checks

Records results of checks performed on various interlock mechanisms.

Trip Unit Field Test Form

Trip Unit Test Data Recording

Captures test results for trip unit functions, including current settings and observations.

Section 8: Renewal Parts

General Renewal Parts Information

Explains that renewal parts recommendations are supplied in separate documentation.

Disclaimer of Warranties and Limitation of Liability

Document Information and Disclaimers

States that document information is based on Eaton experience but may not cover all contingencies.

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