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ebm-papst A3G500-BD59-01 - User Manual

ebm-papst A3G500-BD59-01
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Operating instructions
A3G500-BD59-01
Translation of the original operating instructions
ebm-papst Mulfingen GmbH & Co. KG
Bachmühle 2
D-74673 Mulfingen
Phone +49 (0) 7938 81-0
Fax +49 (0) 7938 81-110
info1@de.ebmpapst.com
www.ebmpapst.com
CONTENTS
1. SAFETY REGULATIONS AND INFORMATION
11. SAFETY REGULATIONS AND INFORMATION
Read these operating instructions carefully before starting work on the
device. Observe the following warnings to prevent malfunctions or
danger to persons.
These operating instructions are to be regarded as part of the device.
The device is only to be sold or passed on together with the operating
instructions.
These operating instructions may be duplicated and distributed to inform
about potential dangers and their prevention.
1.1 Hazard levels for warnings
11.1 Hazard levels for warnings
These operating instructions use the following hazard levels to indicate
potentially hazardous situations and important safety regulations:
DANGER
Indicates an imminently hazardous situation which will result in
death or serious injury if the specified actions are not taken.
Compliance with the instructions is imperative.
WARNING
Indicates a potentially hazardous situation which can result in
death or serious injury if the specified actions are not taken.
Exercise extreme caution while working.
CAUTION
Indicates a potentially hazardous situation which can result in
minor or moderate injury or damage to property if the specified
actions are not taken.
NOTE
A potentially harmful situation can occur and, if not avoided, can
lead to property damage.
1.2 Staff qualifications
11.2 Staff qualifications
The device may only be transported, unpacked, installed, operated,
maintained and otherwise used by suitably qualified, trained and
authorized technical staff.
Only authorized specialists are permitted to install the device, to carry
out a test run and to perform work on the electrical installation.
1.3 Basic safety rules
11.3 Basic safety rules
The safety hazards associated with the device must be assessed again
following installation in the final product.
The locally applicable industrial safety regulations are always to be
observed when working on the device.
Keep the workplace clean and tidy. Untidiness in the work area
increases the risk of accidents.
Note the following when working on the device:
; Do not perform any modifications, additions or conversions on the
device without the approval of ebm-papst.
1.4 Voltage
11.4 Voltage
; Check the device's electrical equipment at regular intervals; see
Chapter 6.2 Safety inspection.
; Replace loose connections and defective cables immediately.
DANGER
Electrically charged device
Risk of electric shock
When working on an electrically charged device, stand on a
rubber mat.
21.5 Safety and protective features
21.6 Electromagnetic radiation
21.7 Mechanical movement
21.8 Emissions
21.9 Hot surface
21.10 Transport
21.11 Storage
32. INTENDED USE
43. TECHNICAL DATA
43.1 Product drawing
53.2 Nominal data
53.3 Data according to Commission Regulation (EU) 327/2011
53.4 Technical description
63.5 Mounting data
63.6 Transport and storage conditions
63.7 Electromagnetic compatibility
64. CONNECTION AND STARTUP
64.1 Mechanical connection
64.2 Electrical connection
84.3 Connection in terminal box
84.4 Factory settings
94.5 Connection diagram
104.6 Checking connections
104.7 Switching on the device
104.8 Switching off the device
105. INTEGRATED PROTECTIVE FEATURES
106. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES
116.1 Cleaning
126.2 Safety inspection
126.3 Disposal
Item no. 53759-5-9970 · ENU · Change 205336 · Approved 2020-07-16 · Page 1 / 12
ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com
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Summary

1. SAFETY REGULATIONS AND INFORMATION

1.1 Hazard levels for warnings

Defines hazard levels used in warnings like DANGER, WARNING, CAUTION, NOTE.

1.2 Staff qualifications

Specifies requirements for personnel operating or maintaining the device.

1.3 Basic safety rules

Outlines general safety rules for working with the device and maintaining a clean workplace.

1.4 Voltage

Warns about electrical hazards and advises on checking electrical equipment and replacing defective cables.

1.5 Safety and protective features

Discusses the importance of protective features like guards and the risks of missing or ineffective ones.

1.6 Electromagnetic radiation

Mentions possible interference from electromagnetic radiation and shielding measures.

1.7 Mechanical movement

Warns about the risk of injury from contact with moving parts like the rotor or impeller.

1.8 Emissions

Refers to potential sound pressure levels exceeding 70 dB(A) and the risk of hearing loss.

1.9 Hot surface

Warns about the risk of burns from hot motor housing and the need for protection.

1.10 Transport

Provides safety instructions and notes for transporting the fan, including packaging and securing.

1.11 Storage

Gives recommendations for storing the device in a dry, clean environment to ensure proper operation.

2. INTENDED USE

Intended use also includes

Lists specific conditions for intended use, like power systems, stationary use, and ambient conditions.

Improper use

Prohibits hazardous operations like unbalanced states, resonant operation, or conveying solids.

3. TECHNICAL DATA

3.1 Product drawing

Provides a detailed technical drawing of the product with dimensions and component labels.

3.2 Nominal data

Lists essential technical specifications like motor type, voltage, frequency, speed, and power.

3.3 Data according to Commission Regulation (EU) 327;2011

Presents energy efficiency data according to EU regulations for fans.

3.4 Technical description

Details technical aspects such as weight, size, materials, and operating characteristics.

3.5 Mounting data

Specifies requirements for mounting, including screw strength class and fastening.

3.6 Transport and storage conditions

Outlines temperature limits for motor transport and storage.

3.7 Electromagnetic compatibility

Details EMC immunity and emission standards applicable to the device.

4. CONNECTION AND STARTUP

4.1 Mechanical connection

Provides instructions and warnings for physically connecting the device, including handling the packaging.

4.2 Electrical connection

Details crucial safety warnings and requirements for electrical hookup, including protective earth.

4.2.1 Requirements

Specifies requirements for electrical connection, including nameplate data, voltage matching, and cable sizing.

4.2.2 Supply connection and fuses

Provides a table for assigning supply cable cross-sections and required fuses for different voltage ratings.

4.2.3 Reactive currents

Explains reactive currents measured in the supply line due to the EMC filter.

4.2.4 Residual current circuit breaker (RCCB)

Recommends specific types of RCCBs for use with the device to prevent nuisance tripping.

4.2.5 Leakage current

Mentions the potential increase in leakage current under certain power system conditions.

4.2.6 Locked-rotor protection

States that the starting current (LRA) is equal to or less than the nominal current (FLA) due to protection.

4.3 Connection in terminal box

Details how to connect wires within the device's terminal box.

4.3.1 Preparing cables for connection

Provides instructions on stripping cable lengths and ensuring proper cable gland sealing.

4.3.2 Connecting wires to terminals

Gives step-by-step instructions for connecting wires to the terminals inside the box.

4.3.3 Cable routing

Offers advice on routing cables to prevent moisture penetration and damage.

4.4 Factory settings

Lists the default factory settings for various device parameters like mode and PWM control.

4.5 Connection diagram

Presents a detailed wiring diagram showing terminal designations and functions.

4.6 Checking connections

Outlines essential checks to ensure proper and safe electrical connections before operation.

4.7 Switching on the device

Provides instructions and warnings for safely powering on and starting the device.

4.8 Switching off the device

Explains the correct procedures for switching the device off during operation and for maintenance.

5. INTEGRATED PROTECTIVE FEATURES

Fault

Lists specific fault conditions that trigger integrated protective functions and their descriptions.

Rotor position detection error

Describes the protective function for rotor position errors and automatic restart.

Blocked rotor

Details the protective function for blocked rotors and automatic restart after blockage removal.

Line undervoltage; Phase failure

Explains protective actions for line undervoltage and phase failure, including automatic restart.

6. MAINTENANCE, MALFUNCTIONS, POSSIBLE CAUSES AND REMEDIES

WARNING Live terminals and connections even with device switched off

Reiterates the danger of electric shock from live terminals even when the device is switched off.

CAUTION If control voltage or a stored speed set value is applied

Warns that the motor may restart automatically after a power failure.

Malfunction;fault

Lists potential malfunctions, their causes, and remedies for troubleshooting.

Impeller not running smoothly

Addresses issues with the impeller not running smoothly, including imbalance and cleaning.

Motor not turning

Covers causes for the motor not turning, such as mechanical blockage or line voltage faults.

Deficient cooling

Explains issues related to deficient cooling and how to reset error messages.

Ambient temperature too high

Discusses the effects of high ambient temperatures and how to reset error messages.

Impermissible point of operation (e.g. back pressure too high)

Addresses operation at impermissible points, like high back pressure, and how to reset errors.

6.1 Cleaning

Provides guidance on cleaning the fan to ensure long service life and proper operation.

DANGER Risk of injury from rotating fan.

Warns about the severe risk of injury from rotating fans during cleaning.

NOTE Damage to the device during cleaning

Provides notes on avoiding damage to the device during cleaning procedures.

6.2 Safety inspection

NOTE High-voltage test

Advises on performing high-voltage tests using DC voltage due to EMC filter capacitors.

What to check How to check How often What action?

A table outlining safety inspection items, methods, frequency, and required actions.

Contact protection cover for intactness or damage

Details inspection of contact protection covers for damage.

Device for damage to blades and housing

Specifies visual inspection for damage to blades and housing.

Fastening the cables

Covers inspection of cable fastening and retightening if necessary.

Insulation of cables for damage

Details inspection of cable insulation for damage.

Tightness of cable gland

Covers inspection of cable gland tightness and retightening or replacement.

Condensation drainage holes for clogging, where necessary

Details inspection of condensation drainage holes for clogging.

Welds for crack formation

Covers inspection of welds for crack formation.

Abnormal bearing noise

Details inspection for abnormal bearing noise.

6.3 Disposal

6.3.1 Country-specific legal requirements

Emphasizes adherence to applicable country-specific legal regulations for product disposal.

6.3.2 Disassembly

Provides instructions for product disassembly by qualified personnel, warning of heavy parts.

6.3.3 Component disposal

Lists components and their materials for proper recycling, including magnets and electronic scrap.

Overview

This document outlines the operating instructions for a device, emphasizing safety, proper usage, and maintenance to ensure optimal performance and longevity.

Function Description

The device is designed for air movement, specifically for ventilation and cooling applications. It incorporates an external rotor motor, which is a compact and efficient design where the rotor is on the outside of the stator. This design allows for a direct drive, eliminating the need for belts and pulleys, thus reducing mechanical losses and noise. The device is equipped with a fan impeller, which is responsible for generating the airflow. The fan operates by drawing air in from one side and expelling it from the other, creating a directed air stream. The motor is designed to operate within specific voltage and frequency ranges, ensuring stable and reliable performance. It also includes protective features to prevent damage from overcurrent, overvoltage, and overheating. The device can be integrated into various systems and controlled through different interfaces, allowing for flexible application in diverse environments. Its robust construction and integrated electronics ensure a long service life and consistent operation.

Usage Features

The device is intended for professional use and must be installed and operated by qualified personnel. Before installation, it is crucial to inspect the device for any damage and ensure that all components are intact. The installation process involves mounting the device securely and connecting it to the electrical supply according to the provided wiring diagrams. Proper grounding is essential to prevent electrical shock. The device can be configured for different airflow directions, depending on the specific application requirements. It supports various control methods, including analog and digital inputs, allowing for precise regulation of fan speed and performance. The device is designed to operate in a wide range of ambient temperatures, making it suitable for diverse environmental conditions. It is important to ensure adequate clearance around the device to allow for proper airflow and prevent overheating. The device is also designed to minimize noise and vibration during operation, contributing to a more comfortable working environment. The integrated protective features, such as thermal overload protection and locked-rotor protection, enhance the device's reliability and prevent damage from abnormal operating conditions. Regular checks of the electrical connections and mounting integrity are recommended to ensure continued safe operation. The device is designed for continuous operation, but it is important to adhere to the specified operating limits to prevent premature wear or failure.

Maintenance Features

Regular maintenance is crucial for ensuring the long-term reliability and performance of the device. Before any maintenance work, the device must be disconnected from the power supply to prevent electrical shock. The primary maintenance tasks include cleaning the impeller and housing to prevent the accumulation of dirt and dust, which can reduce airflow and efficiency. The fan blades should be inspected for any damage or imbalance, as these can lead to increased vibration and noise. The electrical connections should be checked for tightness and corrosion, and any loose connections should be secured. The device's bearings are designed for a long service life and are typically maintenance-free, but unusual noises or vibrations may indicate a need for inspection or replacement. The protective grille should also be cleaned regularly to ensure unobstructed airflow. Any signs of wear or damage to the cables or housing should be addressed promptly. The device's integrated electronics are designed to be robust, but it is important to protect them from moisture and extreme temperatures. In case of a malfunction, troubleshooting steps outlined in the manual should be followed. If the issue cannot be resolved, the device should be serviced by qualified personnel. The device is designed with replaceable components, allowing for easier repairs and extending its overall lifespan. Proper documentation of maintenance activities is recommended to track the device's history and ensure timely interventions. Adhering to the recommended maintenance schedule will help prevent unexpected breakdowns and ensure the device operates efficiently throughout its service life.

ebm-papst A3G500-BD59-01 Specifications

General IconGeneral
ModelA3G500-BD59-01
CategoryFan
Manufacturerebm-papst
TypeAxial Fan
Housing MaterialPlastic
Blade MaterialPlastic
Protection ClassIP54
Speed2700 rpm
Operating Temperature-25 to +60 °C

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