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Edwards GXS 250 User Manual

Edwards GXS 250
180 pages
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Dry screw vacuum pump
GXS Series
INSTRUCTION MANUAL
M58800880_H Original instrucons
edwardsvacuum.com

Table of Contents

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Edwards GXS 250 Specifications

General IconGeneral
BrandEdwards
ModelGXS 250
CategoryWater Pump
LanguageEnglish

Summary

Numbering Matrix

2. Technical Data

2.2 Performance Data

Details pump performance characteristics like peak pumping speed and inlet pressure.

2.5 Electrical Data

Lists electrical specifications for different GXS pump models.

3. Installation

General Installation Safety

Provides critical safety warnings and general precautions for installing the dry pumping system.

3.1 Locate the Dry Pumping System

Instructions for safely moving and positioning the dry pumping system.

3.1.2 Levelling the Pump

Procedures for correctly levelling the dry pumping system on its mounting surface.

3.3 Connect to Vacuum/Exhaust System

Detailed instructions and safety warnings for connecting the pump to vacuum and exhaust systems.

Vacuum/Exhaust Connection Guidelines

Guidelines for pipeline length, components, support, and pressure gauges.

3.4 Connect the Purge Gas Supply

Instructions for connecting the purge gas supply, including warnings and gas type suitability.

3.4.1 Flammable/Pyrophoric Materials

Safety precautions for handling flammable or pyrophoric gases during operation.

3.5 Leak Test the Dry Pumping System

Instructions for performing a leak test to prevent substance leakage and air ingress.

3.6 Electrical Supply

Critical safety warnings and requirements for connecting the electrical supply.

Electrical Safety Precautions

Detailed safety warnings regarding electric shock, protective earths, and voltage limits.

3.6.1 Mains Supply Cable Connection

Step-by-step instructions for connecting the electrical supply cable using Harting connectors.

Mains Cable Connection Procedure

Details the procedure for passing cables through glands, securing inserts, and fitting covers.

3.8 Connect to Emergency Stop Circuit

Instructions for connecting the system to an emergency stop circuit.

3.9 Connect and Set Up Cooling Water

Detailed procedure and safety warnings for connecting and setting up the cooling water system.

Cooling Water Setup Procedure

Steps for connecting hoses, fitting strainers, and adjusting water flow rates.

3.11 Commission the Dry Pumping System

Step-by-step guide for initial system startup, checks, and verification.

3.12 Install Additional Safety Equipment

Requirements for installing safety equipment like flow rate measurement for purge gas.

3.13 Purge Gas Set Up

Procedures for adjusting gas ballast levels and enabling additional gas ballast.

3.14 High Flow Purge and Solvent Flush Setup

Instructions for setting up the high flow purge and solvent flush kit, including warnings.

3.15 Connecting for Serial Communications

Guides on connecting the pump via serial port or Ethernet for communication.

4. Operation

4.1 Start Up Procedures

Safety warnings and steps for starting the dry pumping system correctly.

4.1.2 PDT Operation

Instructions for operating the pump using the Pump Display Terminal (PDT).

4.1.3 Front Panel Control Operation

How to operate the pump using the physical controls on the front panel.

4.5 Manual Shut Down

Procedures and safety warnings for manually shutting down the dry pumping system.

Manual Shut Down Modes

Details Fast and Auto shut down modes, including Smart Stop functionality.

4.6 Automatic Shut Down

Explains how the system shuts down automatically based on alarms or faults.

4.7 Unplanned Shut Down and Alarms

Information on pump protection sensors, warnings, and alarms that cause shutdowns.

4.8 Emergency Stop

Procedure for using the emergency stop button and its immediate effects on the system.

4.9 Restart After Emergency Stop/Auto Shutdown

Steps to restart the pump after an emergency stop or automatic shutdown.

4.10 Dry Pump Clean Procedure

How to perform DP clean using high flow purge or solvent flush kits.

4.10.1 High Flow Purge

Step-by-step guide to prepare and run the high flow purge procedure.

4.10.2 Solvent Flush

Detailed procedure for performing a solvent flush, including safety warnings.

4.11 Pump Speed Control and PID

How to adjust pump speed and use the PID controller for pressure control.

PID Pressure Control Overview

Explains the PID controller's function and the classical PID equation.

5. Maintenance

5.1 Safety and Maintenance Frequency

Critical safety instructions and precautions for performing maintenance tasks.

General Maintenance Precautions

General safety guidelines for maintenance, including cooling, power isolation, and PPE.

5.2 Relocate for Maintenance

Procedure for safely moving the pump for maintenance, including draining.

5.3 Draining the Cooling Water

Step-by-step guide to drain the cooling water system, with safety warnings.

5.4.1 Checking Oil Levels and Refilling

Procedure for checking and refilling oil levels in the dry pump and booster.

5.5 Overhaul

Warning against attempting overhaul without training and information on overhaul options.

7. Service, Spares, and Accessories

8. Installation Drawings

9. Pump Display Terminal (PDT)

9.2 Pump Start/Stop and Control

How to start, stop, and take control of the pump using the PDT.

9.3 Event/Warning/Alarm Display and Acknowledgement

How to view, acknowledge, and interpret events, warnings, and alarms on the PDT.

9.4.7 Warm Up Options Menu

Configuration options for pump warm-up, including temperature setpoints and auto-rewarm.

9.4.10 DP Clean Menu

Configuration settings for the DP clean procedure, including speed and time.

9.4.12 On-Process Ramp Menu

Configuration for gradual speed changes when the pump goes on-process.

9.4.13 PID Menu

Options for enabling PID, setting pressure, operating mode, and tuning.

9.4.15 Smart Stop Menu

Configuration options for the Smart Stop shutdown behaviour.

9.4.16 Speed Control Options Menu

Settings for controlling pump speed via normal, external voltage, SIM, or MicroTIM.

9.6 How to Configure Pump Warm-Up Options

Explains how to adjust warm-up cycles, temperature setpoints, and modes.

9.7 How to Configure Booster Pump Behaviour

How to configure booster pump operation, including manual mode and time delays.

9.8.1 Smart Stop Configuration

Configures the intelligent shutdown behaviour mode called Smart Stop.

9.8.2 Configure Ramped Speed Increase

How to configure gradual speed ramp-up for on-process acceleration.

9.9 How to Set Up DP Clean

Instructions for setting up and running the DP clean sequence using the PDT.

9.10 How to Control Pump Speed

Explains methods for controlling pump speed, including Normal, External Voltage, and SIM.

9.10.2 External Voltage Speed Control

Uses 0-10V input via auxiliary gauge for speed control of pump or booster.

9.10.3 SIM Protocol for Speed Control

Controls pump and booster speed independently using the SIM protocol.

9.11 How to Use PID Pressure Control

Explains PID pressure control, auto-tune, and the simplified system diagram.

9.11.1 Fit and Configure Pressure Sensor

Steps for fitting and configuring auxiliary gauges for PID pressure sensing.

9.11.4 Enable the PID

Enables the PID function through the Setup and Sequences menus.

9.11.5 Set PID Target Pressure Setpoint

Enters the desired control pressure in Pa for the PID setpoint.

9.11.6 Test PID Control

Steps to test and verify PID control functionality.

9.12 How to Set Up Ethernet Port

Guides on configuring the Ethernet port for static or DHCP IP addressing.

10. Fault Finding

10.3 Alarms

Information on system alarms, their causes, and required actions.

10.4 Inverter Warnings and Alarms

Explains inverter codes, their decoding, and troubleshooting for inverter issues.

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