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Emerson MP105A4R - User Manual

Emerson MP105A4R
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User Guide
Mentor MP
High performance DC drive
25A to 7400A, 480V to 690V
Two or four quadrant operation
Part Number: 0476-0000-03
Issue: 3
www.controltechniques.com

Table of Contents

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Emerson MP105A4R Specifications

General IconGeneral
BrandEmerson
ModelMP105A4R
CategoryDC Drives
LanguageEnglish

Summary

Safety Information

Electrical Safety

Warning regarding severe electrical shock and lethal voltages from drive usage.

System Design and Safety of Personnel

Drive installation requires trained personnel; hazards, risks, and safety measures are detailed.

Mechanical Installation

Safety

Instructions for safe mechanical and electrical installation.

Electrical Installation

Electric Shock Risk

Warning about lethal voltages in specific locations and touching control terminals.

Isolation Device

AC supply must be disconnected before cover removal or servicing.

Electrical Connections

Diagrams for power connections (480V, 575V/600V/690V) and control terminal functions.

Ground Connections

Diagrams showing ground connection points for all drive sizes.

EMC (Electromagnetic Compatibility)

Information on EMC performance, filters, emission compliance, and surge immunity.

Getting Started

Parameter Access Level and Security

Defines user access levels, security codes, and procedures for setting/unlocking.

Basic Parameters

Speed Loop Parameters

Parameters for tuning speed loop gains (Kp, Ki, Kd) and controller output.

Running the Motor

Safety Precautions Before Motor Start

Warnings about unexpected motor start, parameter protection, keypad reference, and over-speed protection.

Quick Start Commissioning

Step-by-step guide for commissioning and start-up from European and USA defaults.

Autotune and Feedback Setup

Procedures for static/rotating autotune, checking speed feedback, and saving parameters.

Optimization

Current Loop Gains Self-Tuning

Performing static and continuous autotune for current loop gains.

Speed Loop Gains Tuning

Tuning proportional (Kp), integral (Ki), and differential (Kd) gains for speed control.

SMARTCARD Operation

Transferring Data with SMARTCARD

Procedures for transferring data between drive and SMARTCARD using Pr xx.00 codes.

SMARTCARD Trips and Status

Lists SMARTCARD related trips, conditions, and status indications.

Onboard PLC

Onboard PLC Trips

List of trips associated with the Onboard PLC program.

Advanced Parameters

Menu 2: Ramps Details

Diagrams illustrating acceleration, deceleration, and S-ramp functions.

Menu 3: Speed Feedback and Control Details

Information on speed accuracy, resolution, and feedback/control loop logic.

Menu 4: Torque and Current Control Details

Diagrams illustrating torque and current control loops, including limits and filters.

Menu 5: Motor and Field Control Details

Logic diagrams for field control, armature control, and flux calculations.

Menu 6: Sequencer and Clock Details

Diagrams for sequencer functions, digital I/O, and clock control.

Menu 7: Analog IO Details

Diagrams illustrating analog input and output signal processing.

Menu 8: Digital IO Details

Diagrams illustrating digital input and output functions for terminals.

Menu 9: Programmable Logic, Motorized Pot, Binary Sum Details

Diagrams for programmable logic, motorized potentiometer, and binary sum functions.

Menu 10: Status and Trips Details

Parameters for drive status, trip indications, and alarms.

Menu 11: General Drive Set-up Details

Parameters for general drive configuration, including serial communication and SMARTCARD.

Menu 12: Threshold Detectors, Variable Selectors, Brake Control Details

Diagrams for threshold detectors, variable selectors, and brake control functions.

Menu 13: Position Control Details

Diagrams illustrating position control logic, including orientation and speed clamp.

Menu 14: User PID Controller Details

Diagrams illustrating the user PID controller functions and parameters.

Advanced Features Overview

Information on advanced drive functions like reference modes, S ramps, and torque modes.

Technical Data

Cable and Fuse Size Ratings

Guidance on cable sizing and fuse selection based on standards and regulations.

Diagnostics

UL Information

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