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EP Equipment PB2000 - User Manual

EP Equipment PB2000
23 pages
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Important Information
-- This manual is designed to help you to install, operate and maintain Perfect Binding Machine
PB2000. Read, understand and keep this manual in a safe and convenient place.
-- Do not operate PB2000 until you read and understand the instructions in this manual.
-- E-P Equipment Co., Ltd. should not be liable for incidental consequential damages resulting
from : improper or inadequate maintenance by customer; unauthorized modification or misuse;
operation outside of the environment specifications for the product.
-- EP Equipment Co.,Ltd pursues a policy of continuing improvement in design and performance
of the product. Therefore, the product design and specifications are subject to change without
prior notice and without our legal obligation.
-- All rights are reserved. No part of the manual may be photocopied, reproduced or translated to
another language without the prior written consent of EP Equipment Co.,Ltd.
GB-6210

Table of Contents

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Do you have a question about the EP Equipment PB2000 and is the answer not in the manual?

Summary

Important Information

Specifications

Major Specifications

Details about the machine's technical capabilities, dimensions, and performance.

Accessories

Lists and illustrates the included accessories for the binding machine.

Guide to Components

Main Frame

Details and identifies the main structural components of the binding machine.

Control Panel

Explains the function and layout of the machine's control panel buttons and indicators.

Before Operation

Installation Precautions

Provides essential safety and environmental guidelines for installing the machine.

Operation Precautions

Outlines critical safety warnings and precautions to follow during machine operation.

Knowledge of how to bind a good book

Offers advice and best practices for achieving high-quality book binding results.

Operation Procedure

Preadjustments for Operation

Details initial adjustments and warming-up procedures for preparing the machine.

Auto Mode

Step-by-step guide for using the automatic binding mode of the machine.

Manual Mode

Step-by-step guide for using the manual binding mode, suitable for beginners.

Maintenance

Glue Supply

Instructions on how to refill the glue tank and important safety warnings.

Clear the Waste Tank

Guidance on how to empty and clean the waste paper collection tank.

Unload glue

Procedure for safely draining and removing old glue from the melt tank.

Trouble Shooting

When turn on the machine, the lamps do not turns on

Provides countermeasures for the issue of lamps not turning on when the machine is powered.

When you want to stop the binding process

Explains methods to safely stop the ongoing binding process.

When clamper does not move

Offers solutions for troubleshooting the clamper mechanism not functioning correctly.

Lamps in the control panel is blinking or any other problems

Suggests actions for blinking lights or other general control panel issues.

Other situations you do not know how to handle, please contact your local dealer for repair.

Advises contacting the dealer for any unlisted or complex operational problems.

Summary

Important Information

Specifications

Major Specifications

Details about the machine's technical capabilities, dimensions, and performance.

Accessories

Lists and illustrates the included accessories for the binding machine.

Guide to Components

Main Frame

Details and identifies the main structural components of the binding machine.

Control Panel

Explains the function and layout of the machine's control panel buttons and indicators.

Before Operation

Installation Precautions

Provides essential safety and environmental guidelines for installing the machine.

Operation Precautions

Outlines critical safety warnings and precautions to follow during machine operation.

Knowledge of how to bind a good book

Offers advice and best practices for achieving high-quality book binding results.

Operation Procedure

Preadjustments for Operation

Details initial adjustments and warming-up procedures for preparing the machine.

Auto Mode

Step-by-step guide for using the automatic binding mode of the machine.

Manual Mode

Step-by-step guide for using the manual binding mode, suitable for beginners.

Maintenance

Glue Supply

Instructions on how to refill the glue tank and important safety warnings.

Clear the Waste Tank

Guidance on how to empty and clean the waste paper collection tank.

Unload glue

Procedure for safely draining and removing old glue from the melt tank.

Trouble Shooting

When turn on the machine, the lamps do not turns on

Provides countermeasures for the issue of lamps not turning on when the machine is powered.

When you want to stop the binding process

Explains methods to safely stop the ongoing binding process.

When clamper does not move

Offers solutions for troubleshooting the clamper mechanism not functioning correctly.

Lamps in the control panel is blinking or any other problems

Suggests actions for blinking lights or other general control panel issues.

Other situations you do not know how to handle, please contact your local dealer for repair.

Advises contacting the dealer for any unlisted or complex operational problems.

Overview

  1. Function Description
  2. Usage Features
    1. Operation Modes
    2. Preadjustments for Operation
    3. Book Preparation
    4. Safety Warnings
  3. Maintenance Features
    1. Glue Supply
    2. Clearing the Waste Tank
    3. Unloading Glue
    4. Troubleshooting

The device described in this manual is a Perfect Binding Machine, model PB2000, designed for binding books. It operates by applying hot melt glue to the spine of a stack of sheets and then nipping them with a cover to form a bound book. The machine offers both automatic and manual operation modes, catering to different user needs and experience levels.

Function Description

The primary function of the PB2000 is to bind multiple sheets of paper into a book format using hot melt glue. The process involves several key steps:

  1. Clamping: The machine clamps the sheets to be bound, ensuring they are held securely and aligned for the binding process.
  2. Roughing and Glue Application: The clamped sheets are carried to a roughing cutter, which prepares the spine for better glue adhesion. Subsequently, hot melt glue from the melt tank is applied to the roughened spine.
  3. Nipping: After glue application, the machine nips the cover and the glued sheets together, forming the spine of the book. This step ensures a strong and durable bind.
  4. Release: Once the binding is complete, the clamper releases the bound book, which can then be removed from the machine.

The machine is designed to handle various book thicknesses and cover weights, making it versatile for different binding projects.

Usage Features

The PB2000 offers several features to facilitate its use and ensure quality binding:

Operation Modes

  • Auto Mode: This mode is suitable for standard binding operations. Once the machine is warmed up and the cover is set, the user places the book into the clamper, pushes it to the left, and the binding process starts automatically. The clamper automatically senses the thickness of the sheets and closes, then proceeds through roughing, glue application, and nipping.
  • Manual Mode: Intended for beginners or testing purposes, the manual mode allows for step-by-step control over the binding process. Users can manually initiate each stage, such as moving the clamper forward, applying glue, and nipping. This provides greater control and allows users to understand each step of the binding procedure.

Preadjustments for Operation

Before binding, several preadjustments are recommended to ensure good binding quality:

  • Warming Up: The machine requires a warm-up period to melt the hot melt glue to the correct temperature. A "Heat Preparation Lamp" indicates that the glue is heating, and a "Start Lamp" illuminates when the machine is ready to bind.
  • Setting Nipping Time: The nipping time can be adjusted using the "Nipping Time Control Button." This is crucial for different book thicknesses; for instance, thicker books require longer nipping times. For padding, the nipping time should be set to 0 seconds.
  • Setting Clamper Width: The clamper width can be adjusted using the "clamper open/close button" to accommodate different book sizes. Once set, the width remains the same for subsequent binds.
  • Rolling the Glue: Before the first binding operation, it is recommended to "roll the glue" by moving the clamper forward and back twice. This helps to achieve an even temperature distribution of the glue in the melt tank.

Book Preparation

  • Alignment: Proper alignment of book stock is critical for good and strong binding. All sheets must touch the level plate, and the stock should be trued up before binding to ensure equal glue application on the spine.
  • Cover Placement: The cover is placed on the nipper and aligned using the "Cover Gauge" and "Cover-set-guide." The cover gauge should slightly touch the edge of the cover, and the center of the cover should align with an arrow mark.
  • Book Insertion: Books are placed into the right-hand side of the clamper and pushed to the left, ensuring the spine is fully trued up against the clamper's left side.

Safety Warnings

  • Users are warned not to touch melted glue, the melt tank, or the roughing cutter, as they are extremely hot and can cause severe skin burns.
  • Hands should not be placed in the clamper during operation.
  • The "Stop Button" can be used to halt the binding process at any time.
  • Bound books should not be opened within five minutes of binding to allow the glue to set properly.
  • Binding books that have been previously bound or have glue on their spine is not recommended, as it may damage the roughing cutter.
  • The machine should not be operated outside of its environmental specifications, and unauthorized modifications are prohibited.

Maintenance Features

Regular maintenance is essential for the longevity and optimal performance of the PB2000.

Glue Supply

  • Monitoring Glue Level: Users should regularly check the glue level indicator and supply hot melt glue when it is insufficient.
  • Adding Glue: To add glue, the machine should be turned on to melt any existing glue, then turned off for 10 minutes. The melt tank cover can then be opened, new glue added (ensuring not to overfill), and the cover closed before turning the machine back on to heat the new glue.
  • Glue Quality: It is recommended to use glue supplied by E-P Equipment to maintain binding quality. When the machine is not in use, the power switch should be turned off to preserve glue quality, as prolonged melting can lead to deterioration.

Clearing the Waste Tank

  • The machine includes a waste tank that collects dust and waste paper. This tank should be periodically pulled out from the back of the machine, emptied, and then reinserted.

Unloading Glue

  • To maintain good binding quality, it is recommended to unload old glue from the melt tank and supply new glue.
  • An optional "Stand Cabinet" is available to facilitate the glue unloading process. The GB-6210 machine can be placed on this cabinet, and a container can be positioned underneath to collect the drained glue.
  • The process involves turning on the machine to melt the glue, then depressing the "Reset Button" for 5 seconds to move the clamper forward to the nipper position. The back cover is then removed, and a screw on the left side of the melt tank is loosened with a hexagonal wrench to allow the glue to leak into a container.
  • Caution: During glue unloading, users must keep track of the leaking process. If the glue level falls below the minimum indicator, the main switch must be turned off immediately. Operating the main switch when there is no glue in the melt tank can burn the machine.
  • After the glue has drained, the screw is secured, the back cover is reinstalled, and new glue is supplied.

Troubleshooting

The manual provides basic troubleshooting steps for common issues:

  • Lamps not turning on: Check the power cord connection and the fuse.
  • Stopping the binding process: Depress the "Stop Button," then the "Reset Button" to return the clamper to its home position (which also switches the machine to Hand mode). Finally, use the "Open/Close clamper button" to release the book.
  • Clamper not moving: Ensure the book is pushed to the left side of the clamper and that a cover is placed on the nipper, as binding requires a cover.
  • Blinking lamps or other problems: Try turning off the main switch and restarting the machine after one minute.
  • For other unresolved issues, users are advised to contact their local dealer for repair.

EP Equipment PB2000 Specifications

General IconGeneral
Punching Capacity20 sheets
Binding Capacity450 sheets
Adjustable MarginYes
Number of Punching Pins21
Binding TypeComb binding
Weight6.5 kg