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ESAB PowerCut 1300 User Manual

ESAB PowerCut 1300
70 pages
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PowerCut 1300/1600
Manual & Mechanized Plasmarc Cutting Package
0558007164 11/2009
Instruction Manual
This manual provides complete instructions for MANUAL CONSOLES starting with Serial Number PxxJ824xxx, June 2008
This manual provides complete instructions for MECHANIZED CONSOLES starting with Serial Number PxxJ824xxx, June 2008

Table of Contents

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ESAB PowerCut 1300 Specifications

General IconGeneral
Input Voltage230 V
Input Frequency50/60 Hz
Efficiency85%
Power Factor0.93
Protection ClassIP23

Summary

Section 1 Safety Precautions

1.0 Safety Precautions

General safety warnings and advice for users.

1.1 Safety - English

Safety guidelines and precautions presented in English.

1.2 Safety - Spanish

Safety guidelines and precautions presented in Spanish.

1.3 Safety - French

Safety guidelines and precautions presented in French.

Section 2 Description (Manual Version)

2.0 General

Overview of the PowerCut 1300/1600 manual plasma cutting package.

2.1 Scope

Purpose and coverage of the instruction manual.

2.2 PowerCut 1300/1600 Manual Plasma

Specifications for the manual plasma cutting units.

2.3 Manual Package Ordering Information

Part numbers and details for ordering manual packages.

2.4 PT-38 Torch Data

Technical information and data for the PT-38 torch.

2.5 Optional Accessories

List of available accessories for manual units.

Section 3 Installation (Manual Version)

3.0 Installation

General guidelines for installing the cutting package.

3.1 General

Importance of following installation procedures for proper operation.

3.2 Equipment Required

List of necessary equipment for installation.

3.3 Location

Requirements for optimal placement and ventilation.

3.4 Inspection

Procedures for checking the unit for damage upon receipt.

3.5 Primary Input Connections

Details on connecting the primary electrical power input.

3.5.1 Input Voltage Changeover - 230/460 Voltage Units Only

Instructions for switching between 230V and 460V settings.

3.5.2 Input Air Connection / Fuse Replacement

Connecting the air supply and replacing fuses.

3.6 Provisions for Automation

Setting up the unit for communication with automated systems.

3.7 Secondary Output Connections for Manual Cutting

Wiring output connections for manual cutting operations.

3.8 PT-38 Torch Installation

Step-by-step guide for installing the PT-38 torch.

Section 4 Operation (Manual Version)

4.0 Operation

General overview of operating the PowerCut unit.

4.1 PowerCut 1300/1600 Controls

Description and function of the unit's controls.

D. Torch Trigger / Gas Test Switch

Functionality of the torch trigger and gas test switch.

F. Help Codes

Explanation of fault codes displayed by the unit.

4.2 Cutting with the PowerCut 1300/1600 using the PT-38 torch

Procedures for performing plasma cutting operations.

4.3 Stand-off Guide

Instructions for using the stand-off guide during cutting.

4.4 Drag Cutting 40 Amp

Specific technique for drag cutting at 40 amps.

4.5 Gouging with the PowerCut 1300/1600 using the PT-38 torch

Procedures for performing gouging operations.

4.6 Electrode Wear

Guidelines for checking and replacing worn electrodes.

Section 5 Maintenance

5.0 General

General guidelines for maintaining the equipment.

5.1 Inspection and Cleaning

Routine checks and cleaning procedures for safety and operation.

5.2 Common Cutting Problems

Identifying and resolving common cutting issues.

5.3 IGBT Handling

Precautions for handling IGBT components to prevent damage.

5.4 Module Replacement

Steps for replacing internal modules and heatsink mounting.

Section 6 Troubleshooting

6.0 Troubleshooting

General guidance for diagnosing and resolving unit problems.

6.1 List of Help Codes

Detailed list of error codes, their causes, and solutions.

Section 7 Replacement Parts

7.0 Replacement Parts

General information regarding replacement parts.

7.1 General

Importance of providing the serial number for parts.

7.2 Ordering

Procedures for ordering genuine ESAB replacement parts.

7.3 Torque Recommendations

Specifications for screw tightening torques (in/lbs).

7.4 Selecting Air Pressure Units of Measure

Instructions for setting air pressure display units (PSI/BAR).

7.5 Control/Display Board Assembly

Identification and part number for the control board.

7.6 Power Board Assembly

Identification and part number for the power board.

Section 2 Description (Mechanized Version)

2.0 General

Overview of the PowerCut 1300/1600 mechanized plasma cutting package.

2.1 Scope

Purpose and coverage of the mechanized instruction manual.

2.2 PowerCut 1300/1600 Mechanized Plasma

Specifications for the mechanized plasma cutting units.

2.3 Mechanized Package Ordering Information

Part numbers and details for ordering mechanized packages.

2.4 PT-37 Torch Data

Technical information and data for the PT-37 torch.

2.5 Optional Accessories

List of available accessories for mechanized units.

Section 3 Installation (Mechanized Version)

3.0 Installation

General guidelines for installing the mechanized cutting package.

3.1 General

Importance of following installation procedures for proper operation.

3.2 Equipment Required

List of necessary equipment for installation.

3.3 Location

Requirements for optimal placement and ventilation.

3.4 Inspection

Procedures for checking the unit for damage upon receipt.

3.5 Primary Input Connections

Details on connecting the primary electrical power input.

3.5.1 Input Voltage Changeover - 230/460 Voltage Units Only

Instructions for switching between 230V and 460V settings.

3.5.2 Input Air Connection

Connecting the compressed air supply to the unit.

3.6 CNC Interface Connection

Connecting the unit to CNC systems.

3.7 Voltage Divider Adjustment

Adjusting the voltage divider for height control systems.

3.7.1 Output Voltage Sample

How to sample the plasma system's output voltage.

3.8 Secondary Output Connections Mechanized Cutting

Wiring output connections for mechanized cutting operations.

3.9 PT-37 Torch Installation

Step-by-step guide for installing the PT-37 torch.

Section 4 Operation (Mechanized Version)

4.0 Operation

General overview of operating the mechanized unit.

4.1 PowerCut 1300/1600 Controls

Description and function of the unit's controls.

D. Torch Trigger / Gas Test Switch

Functionality of the torch trigger and gas test switch.

F. Help Codes

Explanation of fault codes displayed by the unit.

4.2 Cutting with the PowerCut 1300/1600 using the PT-37 torch

Procedures for performing plasma cutting operations.

4.3 Electrode Wear

Guidelines for checking and replacing worn electrodes.

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