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ESAB PLASMAWELD 402 User Manual

ESAB PLASMAWELD 402
22 pages
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0457 974 074
Plasmaweld 202,
Plasmaweld 402
Instruction manual
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ESAB PLASMAWELD 402 Specifications

General IconGeneral
BrandESAB
ModelPLASMAWELD 402
CategoryWelding System
LanguageEnglish

Summary

Safety Precautions

Electric Shock Hazards

Warning about the lethal danger of electric shock during welding operations.

Fumes and Gases Hazards

Warning regarding health risks from welding fumes and gases.

Arc Rays Hazards

Caution about eye and skin injury from arc rays during welding.

Fire Hazards

Warning about fire risks caused by sparks and spatters.

Malfunction Warnings

Advice to seek expert assistance in case of equipment malfunction.

Pre-Operation Safety Briefing

Instruction to read the manual before installation and operation for personal safety.

Plasmaweld 202 Technical Data

Plasmaweld 402 Technical Data

Technical Description

Installation

Mains Connection

Guidance on connecting the welding unit to the mains power supply.

Coolant Management

Instructions for checking and topping up the coolant level in the unit.

Gas Connection Procedure

Procedure for connecting gas cylinders and setting gas pressure.

Torch Connection

Details on connecting various welding torches and foot switches.

Pilot Arc Current Adjustment

How to adjust the pilot arc current for different torch models.

Work Return Lead and Electrode Holder Connection

Instructions for connecting the work return lead and electrode holder.

Remote Controls Connection

Details on connecting remote controls like foot switches and pulse units.

Automatic Welding Connection

Information on connecting the machine for automatic welding operations.

Welding

Plasma Welding Procedure

Detailed procedure for plasma arc welding operations and controls.

Manual Metal Arc Welding Procedure

Steps for setting up and performing manual metal arc welding.

TIG Welding Procedure

Instructions and modes for TIG welding processes.

TIG Pilot Arc Welding Procedure

Procedure for TIG pilot arc welding, similar to plasma welding.

Plasma Welding Data

Accessories

Plasma Welding Accessories

List of optional accessories for plasma welding, like pulse units and remote controls.

TIG Welding Accessories

Optional accessories available specifically for TIG welding.

Troubleshooting Guide

Spare Parts List

Component Identification and Part Numbers

Internal Components List

Component Identification (Continued)

Circuit Components and Fuses

ESAB Subsidiaries and Representative Offices

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