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ESAB Warrior Feed 304 User Manual

ESAB Warrior Feed 304
32 pages
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Instruction manual
0463 363 101 GB 20190826
Valid for: serial no. 540-xxx xxxx
Warrior™Feed304,
Warrior™Feed304w
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ESAB Warrior Feed 304 Specifications

General IconGeneral
BrandESAB
ModelWarrior Feed 304
CategoryIndustrial Equipment
LanguageEnglish

Summary

Instruction Manual

EU Declaration of Conformity

Safety

Meaning of Symbols

Explains symbols used for danger, warning, and caution.

General Safety Precautions

Outlines responsibilities and workplace requirements for safe operation.

Electrical and Magnetic Field Hazards

Covers risks of electric shock and electromagnetic fields, especially for pacemakers.

Environmental and Operational Hazards

Details hazards from fumes, arc rays, noise, moving parts, fire, and hot surfaces.

Introduction

Product Overview

Describes the intended use and variants of the wire feed unit.

Included Equipment

Lists the items supplied with the wire feed unit.

Technical Data

Key Specifications

Details voltage, current, wire speed, dimensions, and temperature ratings.

Duty Cycle and Enclosure Class

Explains duty cycle calculation and IP ratings for indoor/outdoor use.

Installation

Professional Installation Requirement

States that installation must be performed by a professional.

Lifting and Mounting Safety

Provides guidance on safe lifting methods and potential hazards.

Operation

General Operation Guidelines

Covers general safety rules for handling and moving the equipment.

Connections and Control Devices

Explains the various connections and control knobs for operation.

Water Connection and Starting Procedure

Details water connection requirements and the equipment's startup sequence.

Function Explanations

Describes functions like 2-stroke/4-stroke, wire selection, creep start.

Wire Feed Pressure and Speed

Details setting wire feed pressure and adjusting wire feed speed.

Loading Wire and Changing Rollers

Instructions for loading wire and replacing feed rollers.

Maintenance

Maintenance Importance and Warranty

Stresses regular maintenance and warranty implications.

Wire Feed Unit Inspection and Cleaning

Guidance on inspecting and cleaning the wire feed unit.

Brake Hub Adjustment

Instructions for adjusting the wire feed brake hub torque.

Ordering Spare Parts

Spare Parts Ordering and Compliance

How to order parts and notes on standards compliance.

Diagram

Electrical Wiring Diagram

Shows the electrical connections and components of the wire feeder.

Wear Parts

Wear Part Identification

Lists and describes various wear parts like nozzles and rollers.

Feed Roller Selection Guide

Details the selection criteria for feed rollers based on wire type and size.

Ordering Numbers

Product and Spare Parts Ordering

Lists part numbers for the wire feed units and spare parts list.

Accessories

Basic Accessory Kits

Lists various accessories like bobbin covers, wheel kits, and lifting eyes.

Specialized Accessories and Controls

Details strain reliefs, remote controls, and trolleys.

Counter Balance and Stabilizer Kits

Information on counter balance devices and required stabilizer kits.

Connection Sets and Welding Torches

Lists connection sets of various lengths and welding torches.

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