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ESD 7.5
ESAB ESD 7.5 User Manual
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ESD7.5/ESI7.5,
ESD15/ESI15,
ESD30/ESI30,
ESD60/ESI60,
ESD90/ESI90,
ESD120/ESI120
Self-aligning
Roller
Beds
Instruction
manual
0463
751
001
GB
20230428
V
alid
for:
015-xxx-xxxx,
LX130-xxxx-xxxx
2
Table of Contents
Table of Contents
3
Safety
5
Meaning of Symbols
5
Non-Compliant Operation
5
Safety Precautions
5
Introduction
8
Equipment
8
Purpose and Function of Roller Beds
8
Terminology Used in this Manual
8
Technical Data
9
Esd/Esi 7.5
9
Drive Unit, ESD 7.5
9
Idler Unit, ESI 7.5
10
Esd/Esi 15
11
Idler Unit, ESI 15
12
Esd/Esi 30
13
Idler Unit, ESI 30
14
Drive Unit, ESD 60
15
Esd/Esi 60
15
Idler Unit, ESI 60
16
Esd/Esi 90
17
Drive Unit, ESD 90
17
Idler Unit, ESI 90
18
Esd/Esi 120
19
Drive Unit, ESD 120
19
Idler Unit, ESI 120
20
Installation
21
Location
21
Lifting Instructions
21
Adjusting the Wheel Stands
22
Adjusting the Included Angle
23
Installation Procedure
24
PEK Setup
24
Roller Bed Configurations
26
Operation
27
Roller Bed Details
27
Control Panel
27
Wireless Remote - Control pendant
28
Switch the Mains Power on
29
Drive Unit, ESD
30
Operating the Roller Beds
30
Operation Safety
30
Welding
31
Stopping the Roller Beds
31
Maintenance
32
General
32
Storage
32
Repair and Maintenance
32
Cleaning
33
Breakdowns
33
Gearmotors
33
Gearmotors Inspection and Maintenance
33
Gearbox Lubrication
33
Inverters
34
Bearings
34
PU Wheels
34
Troubleshooting
36
Ordering Spare Parts
37
Wiring Diagram
38
Ordering Numbers
43
Accessories
44
Spare Parts
45
SPARE PARTS - ESD 7.5 Mechanical Parts List - Drive Section
46
SPARE PARTS - ESI 7.5 Mechanical Parts List - Idler Section
48
SPARE PARTS - ESD 15 Mechanical Parts List - Drive Section
49
SPARE PARTS - ESI 15 Mechanical Parts List - Idler Section
51
SPARE PARTS - ESD 30 Mechanical Parts List - Drive Section
52
SPARE PARTS - ESI 30 Mechanical Parts List - Idler Section
54
SPARE PARTS - ESD 60 Mechanical Parts List - Drive Section
55
SPARE PARTS - ESI 60 Mechanical Parts List - Idler Section
57
SPARE PARTS - ESD 90 Mechanical Parts List - Drive Section
58
SPARE PARTS - ESI 90 Mechanical Parts List - Idler Section
60
SPARE PARTS - ESD 120 Mechanical Parts List - Drive Section
61
SPARE PARTS - ESI 120 Mechanical Parts List - Idler Section
63
SPARE PARTS - Control Cabinet
64
SPARE PARTS - Electrical Parts - Control Cabinet
66
SPARE PARTS - Wireless Control System
67
4
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ESAB ESD 7.5 Specifications
General
Rated Input Power
7.5 kVA
No-load Voltage
68 V
Efficiency
85%
Protection Class
IP23
Power Supply
400 V, 3-Phase, 50/60 Hz
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