ESAB ESD 7.5 - Installation Procedure; PEK Setup

4  INSTALLATION
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4.5 Installation procedure
Follow this installation procedure before the first use, after maintenance or repair work, or after a
storage period of the roller beds.
The roller beds are fully tested functionally before dispatching from the factory.
It is recommended to check the operation of all controls before the roller beds are taken into
production.
Installation procedure:
• Check that all moving parts, for example, the wheels, can move freely.
• Check the oil level in the gearbox, see section "Gearbox lubrication".
• Check the integrity of all cables, mains, and motors, make sure there are no cuts, etc.
• Check that all wireless remote - control pendant controls operate correctly.
• Check that the emergency stop on both wireless remote - control pendants is functional and locks all
other controls so the roller beds cannot restart, then reset on the control panel.
• Check that the emergency stop on the control panel works and locks all other controls so the roller
beds cannot restart, then reset on the control panel.
• Check that the steel framework is not damaged.
4.6 PEK setup
NOTE!
The following description requires basic knowledge of ESAB welding process PEK control unit .
For more information about PEK control unit , refer to the PEK control unit instruction manual.
Follow these instructions to set up the PEK control unit when a roller bed is connected to an ESAB
CaB.
1) To configure a connected roller bed in PEK control unit, select MAIN MENU » MACHINE
CONFIGURATION » CONFIGURATION.
2) Select PRODUCT CODE » FREE 3 AXIS.
MACHINE CONFIGURATION
PRODUCT CODE
WIRE FEED AXIS►
TRAVEL AXIS►
EXTERNAL AXIS►
TANDEM►
ICE WIRE FEED►
STEP FUNCTION►
FREE 3 AXIS




OFF
OFF

3) Select EXTERNAL AXIS » ROLLER BED. See PEK settings in chapter "TECHNICAL DATA" for
referred tables. Enter values for:
• GEAR 1 - values from the table for the specific roller bed size.
• GEAR 2 - values from the table for the specific roller bed size.
• GEAR 3 - not used for roller beds, default value is 1:1.