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Esma E789 - User Manual

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Celebrating over 30 years of excellence in manufacturing ultrasonic cleaning
equipment, electropolishing equipment and associated chemistries
ESMA, Inc.
P. O. BOX 734 * SOUTH HOLLAND, IL 60473 * (800)-276-2466 * FAX (708)331-8919
1

Questions and Answers

Summary

Features and Specifications

Cabinet Dimensions

Details physical dimensions for tank, control, and power modules.

Tank Dimensions and Power

Specifies tank size, volume, ultrasonic power, and unit power requirements.

Counter Cutout Specifications

Provides dimensions for counter openings required for unit installation.

Cassette Load Capacity

Indicates the number of cassettes the unit can accommodate per load.

Cycle Time

States the duration of a complete operational cycle.

Approvals and Certifications

Lists certifications and approvals the unit has received, such as UL approval.

Introduction to the Ultrasonic Washer

Installation Procedures

Control Module Installation

Instructions for cutting and mounting the control module in the cabinet front.

Tank Module Installation

Steps for cutting and mounting the tank module into the counter.

Power Module Clearance Requirements

Specifies required clearance for the power module for ventilation and connections.

Metering Pump Setup and Monitoring

Guidance on monitoring the metering pump for solution and priming.

Plumbing Hook-Up

Water Input Connection

Details connecting the primary solenoid to the hot water source and required fittings.

Water Output Connection

Instructions for connecting the water output to the drain using supplied fittings and hoses.

Electrical Connections

Grounding and Power Requirements

Emphasizes proper electrical grounding and connection to a grounded outlet for safe operation.

Control Functions

Main Power Switch

How to turn the unit on and check indicator lights for operation status.

Run-Stop Switch Operation

Usage of the run-stop switch for program control and emergency stops.

Cycle Selection Modes

Explanation of the different cycle selection modes: Fill, Clean, and Full Cycle.

Preliminary Start-Up Procedure

Leak and Drain Plumbing Tests

Procedure for testing the system for leaks after plumbing and checking drain functionality.

Basic Operation

Operating Procedure

Water Consumption Details

Drying Cycle Information

Pre-soaking Instruments

Cleaning Agent Guidelines

Low Level Sensor Functionality

Programmable Controller Overview

Maintenance Schedule

Troubleshooting Common Issues

Installation Instructions and Cabinet Requirements

Introduction to Unit Functions

Describes the automatic cleaning cycle and the unit's three main sections.

Cabinet Installation Requirements

Details counter opening sizes and clearances for control, tank, and power modules.

Plumbing Hook-Up Details

Instructions for water input and output connections, including solenoid and drain fittings.

Electrical System

Power Rating and Grounding

Specifies the unit's power rating, connection requirements, and the importance of grounding.

Installation Accessories

Overview

The ESMA E789 is an automatic ultrasonic washer designed to simplify pre-sterilization instrument washing. It performs a hands-free cleaning procedure that includes ultrasonic cleaning, ultrasonic rinsing, and hot air drying. The unit is UL approved and boasts 15 years of successful in-field history.

Function Description:

The E789 automatically executes a cleaning cycle, which involves several key steps: ultrasonic cleaning, ultrasonic rinsing with hot tap water, and hot air drying. The unit is equipped with a chemical metering pump that precisely dispenses liquid detergent concentrate during the fill cycle, eliminating the need for manual pouring. This ensures the correct amount of detergent is used per wash. The process is designed to be "load it and push a button," making it simple and safe for instruments. The result is a finished product ready for subsequent steps like sterilizing, packaging, assembly, or storage. The E789 is particularly effective at virtually eliminating hand scrubbing, thereby reducing the risk of personnel injury and cross-contamination often associated with multiple ultrasonic cleanings in the same tank and solution. It also eliminates the need for rinsing in a sink under running water, as ultrasonic rinsing effectively flushes away dragout contaminants. Furthermore, the hot air drying feature removes the need for open-air towel drying, streamlining the infection control area and preventing messy drip trails.

The unit's operation is controlled by a programmable logic controller (PLC), which allows for custom programming. The control module features a main switch, a run-stop switch, and a fill/clean/full cycle switch. The main switch powers the unit on, while the run-stop switch allows for emergency stopping of the program cycle. The fill cycle fills the tank with heated detergent for soaking, the clean cycle performs the clean/rinse/dry process after a fill step, and the full cycle automatically completes all steps from filling to drying. A safety precaution prevents the ultrasonics from operating without sufficient liquid in the tank.

Important Technical Specifications:

The E789 is composed of three main sections: a Tank Module, a Control Module, and a Power Module, along with a Metering Pump.

  • Cabinet Dimensions:
    • Tank module: 13" x 20"
    • Control module: 12" x 5"
    • Power module: 18" x 18" x 8"
  • Tank Dimensions: 13" x 11" x 11"
  • Tank Volume: 6.5 Gallons
  • Ultrasonic Power: 600 watts
  • Unit Power: 120VAC, 15amp, 60Hz
  • Counter Cutouts:
    • Counter top: 18" x 11.25"
    • Cabinet front: 10.25" x 4.25"
  • Cassettes/Load: 6 (8" x 11")
  • Cycle Time: 28 minutes (total 1835 seconds or 30.5 minutes)
  • Construction: 18 gauge welded stainless steel tank with a lifetime warranty against leaks. All stainless steel construction for other modules.
  • Transducers: Long-lasting potted transducers.
  • Water Consumption: 5 gallons for the initial fill cycle, plus an additional 12 gallons for fill-rinse steps, totaling 17 gallons of hot water per cycle.
  • Drying Temperature: Incoming air is heated to 160°F.

Usage Features:

The E789 is designed for ease of use with a single push-button activation for the cleaning cycle.

  • Hands-Free Operation: The automated cycles eliminate the need for manual scrubbing and rinsing, enhancing safety and reducing cross-contamination.
  • Detergent Metering Pump: The integrated metering pump automatically dispenses the precise amount of Esma brand liquid detergent concentrate (approximately 180ml for a 1% concentration) during the fill cycle. Only Esma-brand detergents (Esma-Zyme E1204, Esma-Shine E105, Esma-General Purpose E589) are recommended for use with the metering pump to prevent issues like excessive suds.
  • Instrument Loading: Instruments are placed in baskets or cassette racks, which are then lowered onto a support rack in the tank. Parts should never be placed directly on the bottom of the tank.
  • Flexible Racking Options: The washer can accommodate various baskets and racking options, from large baskets for loose instruments to racks for cassettes, integrating into existing instrument management systems. Esma Insertion Baskets are available in multiple sizes (9 x 2.75 x 1.25, 11.5 x 3 x 2.5, 11.5 x 4.75 x 3, 6.875 x 2.875 x 2.875, 10 x 2.875 x 2.875, 6.875 x 2.875 x 1.375) and can be nested for cleaning up to 12 at a time.
  • Presoaking Capability: The tank can be filled with hot water and cleaning agent to serve as a holding vessel for instruments until a full load is accumulated for cleaning.
  • Low-Level Sensor: A safety device ensures that ultrasonics will not activate if there is less than three inches of water in the tank, preventing electronic damage.

Maintenance Features:

  • Drain Screen Cleaning: Periodically, the drain screen in the tank needs to be removed and cleaned to prevent lint and debris from slowing down drainage, which could prevent the tank from emptying properly before a rinse cycle.
  • Power Module Dust Removal: Once a month, the power module should be opened and vacuumed to remove any dust drawn in by the fan. The unit should never be operated with the power module cover off.
  • Exterior Cleaning: The tank is made of 316SS, and the modules are 304SS. They can be cleaned with a commercially available stainless steel kitchen appliance cleaner.
  • Low-Level Sensor Probe Cleaning: The stainless probe of the low-level sensor should be periodically wiped off to prevent insulating residues from cleaning agents from accumulating.
  • Troubleshooting: In case of erratic behavior or changes in cycle performance, the RUN-STOP switch should be momentarily turned to STOP and then back to RUN to clear the program. If problems persist, the PLC status indicators (POWER and RUN lights) should be checked.

The E789 is backed by an unprecedented warranty and quality assurance from Underwriters Laboratories. ESMA provides customer support for assistance and inquiries regarding the unit.

Esma E789 Specifications

General IconGeneral
BrandEsma
ModelE789
CategoryWasher
LanguageEnglish

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