ETQ DWG6LE User Manual

Owner’s Manual Model DWG6LE
Air-cooled diesel engine generator welder set

ETQ DWG6LE Specifications

General

Brand	ETQ
Model	DWG6LE
Category	Portable Generator
Language	English

Summary

Technical Specifications and Data

1-1 Technical Specifications and Data

Detailed electrical and mechanical specifications for the DWG6LE model.

1-2 Basic Operating Parameters

Lists environmental conditions affecting generator output performance.

1-3 General Dimensions and Overview

Provides physical dimensions and an overview of the generator's layout.

1-4 Electric Wiring Diagrams

Illustrates the electrical connections and circuitry of the generator.

Operating the Diesel Generator

2-1 Main Points of Safety During Operation

General safety guidance for operating the welder generator set.

2-1.1 Fire Prevention

Instructions to prevent fires during generator operation.

2-1.2 Prevention from Inhaling Exhaust Gases

Warnings about toxic exhaust gases and ventilation requirements.

2-1.3 Prevention from Accidental Burns

Cautionary notes regarding hot engine parts like the muffler.

2-1.4 Electric Shock and Short Circuits

Safety measures against electrical hazards, including grounding.

2-1.5 Other Safety Points

Additional safety recommendations for operators.

2-1.6 Battery Safety

Precautions related to handling and maintaining the generator's battery.

2-2 Preparation Before Operation

Steps for preparing the generator before starting, including fuel.

2-2.1 Fuel Choices and Fuel Treatment

Guidance on selecting and treating diesel fuel for the generator.

2-2.2 Filling Engine Oil

Instructions for checking and filling the engine with appropriate oil.

2-2.3 Checking the Air Filter

Procedure for inspecting and maintaining the air filter element.

2-2.4 Checking the Welder Generator

Checks to perform on the generator before starting operation.

2-2.5 Fuel and Oil in New Engine

Details on initial fueling and oiling for a new engine.

2-3 Checking the Operation of the Diesel Engine

Procedures for verifying engine status and performance.

2-3.1 Low-Pressure Alarm System

Explanation of the oil pressure alarm and its function.

2-3.2 Engine Break-in

Guidelines for breaking in a new diesel engine.

2-4 Starting the Welder Generator Set

Steps for starting the generator using manual or electric methods.

2-4.1 Manual Starting

Detailed procedure for starting the engine manually.

2-4.2 Electric Starting

Detailed procedure for starting the engine using the electric starter.

2-4.3 Battery

Information and precautions regarding the generator's battery.

2-5 Proper Operation of the Welder Generator Set

Guidelines for operating the generator and welder correctly.

2-5.1 Operating the Diesel Engine

Steps for operating the diesel engine, including preheating.

2-5.2 Checks During Engine Operation

Routine checks to perform while the engine is running.

2-6 Loading

Instructions on how to connect and manage electrical loads.

2-6.1 Load Conditions

Guidance on applying loads according to specified parameters.

2-6.2 Output of Electricity

How to connect devices and manage output power.

2-6.3 Charging the Battery

Explanation of how the 12V battery is charged by the generator.

2-7 Stopping the Welder and Generator Set

Procedures for safely shutting down the generator and welder.

Maintenance

3-1 Maintenance Schedules

Outlines daily, monthly, and yearly maintenance tasks.

3-1.1 Changing the Engine Oil

Procedure for draining and refilling engine oil every 100 hours.

3-1.2 Air Filter Maintenance Schedule

Instructions for cleaning or replacing the air filter element.

3-1.3 Fuel Filter Maintenance

Guidance on cleaning the fuel filter and injector.

3-1.4 Cylinder Head Bolt Tensions

Information on tightening cylinder head bolts to specifications.

3-1.5 Battery Check

Procedure for checking the generator's battery status.

3-2 Storing for Long Periods of Time

Preparations needed for storing the generator for extended time.

Troubleshooting

4-1 Troubleshooting Procedures

Lists common causes of malfunction and their remedies.

4-2 Questions and Doubts

Information to have ready when contacting support.

Generator Parts Diagrams and Listings

Figure 5-1. Overall View of Generator and Welder Assembly

Diagram showing the general layout of major components.

Figure 5-2. Exploded View of Frame Assembly

Detailed illustration of the generator's frame components.

Figure 5-3. Electric Panel Parts Drawing

Diagram of components located on the electric control panel.

Figure 5-4. Generator Head Assembly

Diagram illustrating the parts of the generator head.

Figure 5-5. Fuel System Components

Diagram detailing the parts of the fuel system.

Limited Warranty

About Your Product Warranty

General information and policies regarding product warranty.

Normal Wear and Improper Maintenance Exclusions

Clarifies what is not covered under warranty, including wear and maintenance issues.

Emission Control Warranty Statement

Details the warranty for the emission control system.

Owner's Warranty Responsibilities

Outlines the owner's duties to maintain warranty coverage.

Product Registration Card

List for Comments from Users

Appendix

Attached List of Tools, Fittings, and Subassemblies

Lists included tools, fittings, and subassemblies with the product.

Attached Technical Documents

References other technical documents available for the product.