Evolis AGILIA - Service Manual

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Service-Manual_Agilia_R02_ENG_20231023-A 1

AGILIA

SERVICE MANUAL

Main Page

Table of Contents2
Introduction6
Proprietary Notice6
Trademark Acknowledgments6
Environmental Information - Recycling of End-Of-Life Products6
Operator7
Mechanical Maintenance Personnel7
Electrical Maintenance Personnel7
Symbols8
Safety9
Safe Environment9
Safe Human Interface9
General Safety Regulations10
Description of the Printer11
Image Printing Process13
Printing Process13
Retransfer Process14
Feeding & Transport Process15
Magnetic Position16
Smart Contact Position16
Contactless Position16
Exploded View17
Sensors - Drawings24
Motors - Drawings28
Fans - Drawings31
Spare Parts List33
Parts Replacement Recommendation35
Replacement Procedures36
Technique to Avoid Damaging Taps37
Cassettes Handling38
Locking System39
Tools Required62
Step 1 - DUST FILTER - CP01272563
Step 2 - CLEAR FILM CASSETTE - S1043964
Step 3 - COLOR RIBBON CASSETTE - S1044066
Step 4 - LCD (TOUCH SCREEN LCD DISPLAY) - S1044668
Step 5 - ENCLOSURE: FRONT DOOR - SE01123472
Step 6 - ENCLOSURE: REAR COVER - SE01085673
Step 7 - ENCLOSURE: REAR RIGHT COVER - CI01269076
Step 8 - ENCLOSURE: FRONT RIGHT COVER - CI01315079
Step 9 - ENCLOSURE: COVER - CI01283082
Step 10 - ENCLOSURE: LEFT COVER - CI01282986
Step 11 - FRONT OUTPUT TRAY - S1045087
Step 12 - COMPLETE FEEDER - S1044188
Step 13 - MAIN BOARD - S1044392
Step 14 - COMPLETE HEATING ROLLER - S1044294
Step 15 - PRINT HEAD - S10445100
Step 16 - S12 (FRONT DOOR SENSOR) - CP011382105
Step 17 - S10 (FLIP: ROTATION SENSOR) - S10455106
Step 18 - S11 (FLIP: PRESENCE CARD SENSOR) - S10455107
Step 19- S8 (COLOR RIBBON BRAKE ROTATION SENSOR) - S10455108
Step 20 - S4 (RIBBON: TRANSMITTER SENSOR) - S10452109
Step 21 - S5 (RIBBON: RECEIVER SENSOR) - S10451112
Step 22 - S3 (CLEAR FILM SYNCHRONIZATION SENSOR) - CP012210113
Step 23 - S6 (CLEAR FILM DETECTION SENSOR) - CP012210114
Step 24 - S14 (MAGNETIC SYNCHRONIZATION SENSOR) - CP012210117
Step 25 - S9 (SYNCHRONIZATION CARD SENSOR) - CP011382120
Step 26 - S15 (CARD EXIT SENSOR) - CP011382121
Step 27 - S13 (CLEAR FILM PULLING ROTATION SENSOR) - S10455122
Step 28 - J2 (FEEDER ALMOST EMPTY SENSOR) - CP011452124
Step 29 - J3 (FEEDER EMPTY SENSOR) - S10455125
Step 30 - J4 (FEEDER MANUAL SENSOR) - CP011382129
Step 31 - OPT3 (REJECT BOX COVER OPEN SENSOR) - CP012739131
Step 32 - OPT2 (REJECT BOX FULL SENSOR) - CP012739132
Step 33 - OPT1 (FEEDER DOOR SENSOR) - CP012739133
Step 34 - J6 (FEEDER MOTOR) - CP011427134
Step 35 - J7 (MANUAL FEEDER MOTOR) - CP011512135
Step 36 - M3 (FLIP: CARD TRANSPORT MOTOR) - S10098138
Step 37 - M4 (FLIP: ROTATION MOTOR) - S10098139
Step 38 - FLIP over - S10454 / PUSHER BLADE - CP010175140
Step 39 - NBR ROLLER - CP011223 / GEAR CLIP Z44-M0,5-D4 - CP009016145
Step 40 - ROLLER: CLEANING - S10122147
Step 41 - M5 (BRAKE COLOR RIBBON MOTOR) - S10453149
Step 42 - M8 (PULL CLEAR RIBBON MOTOR) - S10453151
Step 43 - R1 (COLOR RIBBON: RFID CARD) - S10456154
Step 44 - R2 (CLEAR FILM: RFID CARD) - S10456155
Step 45 - REMOTE CONNECTIVITY CARD - S10457158
Step 46 - F5-F6-DOUBLE FAN - S10448165
Step 47 - F1 (HEAT ROLLER FAN) - S10448169
Step 48 - F2 (PRINT HEAD FAN) - S10448174
Step 49 - F7 (EXTERIOR HEAD FAN) - S10448177
Step 50 - M2 (PRINT HEAD MOTOR) - S10453178
Step 51 - S7 (PRINT HEAD: CAME SENSOR) - S10455181
Step 52 - M1 (HEAT ROLLER MOTOR) - S10453184
Step 53 - S1 (HEAT ROLLER CAME SENSOR) - S10455187
Step 54 - PRINT HEAD ROLLER - S10449192
Step 55 - INFERIOR HEAT ROLLER - CP012602198
Step 56 - OPTION ROLLER - CP012603201
Cleaning Procedures205
Regular Cleaning206
Cleaning the Cassettes207
Cleaning the Print Head209
Cleaning the Printer209
Advanced Cleaning210
Cleaning the Cassettes211
Cleaning the Print Head213
Cleaning the Printer213
Specific Cleaning215
Cleaning the Print Head Roller215
Cleaning the Dust Filter216
Manual Cleaning217
Cleaning the Feeder218
Cleaning the Print Head Roller220
Cleaning the Transport Roller220
Cleaning the Option Roller221
Cleaning the Inferior Heat Roller221
Clean the Flip over Rollers222
Cleaning the Cleaning Roller223
COMMUNICATION with the Printer225
Installing Evolis Premium Suite 2225
How to Communicate with the Printer through the Evolis Premium Suite226
Updating the Firmware for Windows228
Sensors230
Commands for Adjusting Sensors232
Commands to Read the Value of the Sensors233
Motors234
Commands to Move Motors236
Fans237
Commands to Launch Fans237
Printer Commands238
How to Print a Test Card239
Printing a Technical Test Card239
Printing a Graphical Test Card239
Description of the Ports on the Main Board240
Description of the Ports on the Remote Connectivity Card241
Description of the Ports on the Feeder Board242
Printing Adjustment243
X: Print Position Adjustment243
Y: Print Position Adjustment243
Retransfer Adjustment244
Troubleshooting245
Printing Problems246
No Printing246
Poor Quality247
Tilted Printing248
Problems Loading Cards250
Jammed Card250
Color Shift: Cleaning250
Missing Printing: White Line(S) on the Prints251
Colored Wrinkles251
Clear Wrinkles252
Find Technical Information Online253

Evolis AGILIA - Service Manual

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