EWM WEGA 401 - User Manual

EWM
HIGHTEC WELDING GmbH
Dr. Günter-Henle-Straße 8 • D-56271 Mündersbach
Fon +49 2680 181-0 • Fax +49 2680 181-244
www.ewm.de • info@ewm.de
GB
Operating instructions
Machines for MIG/MAG welding
WEGA 351, 401, 451, 501, 601
WEGA DRIVE 41, 41L
N. B. These operating instructions must be read before commissioning.
Failure to do so may be dangerous.
Machines may only be operated by personnel who are familiar with the appropriate safety
regulations.
The machines bear the conformity mark and thus comply with the
• EC Low Voltage Directive (2006/95/ EG)
• EC EMC Directive (2004/108/ EG)
In compliance with IEC 60974, EN 60974, VDE 0544 the machines can be used in environments
with an increased electrical hazard.
©
The content of the operating instructions does not constitute grounds for any claims on the part
of the buyer.
The copyright to these operating instructions remains with the manufacturer.
Reprinting, including extracts, only with written approval.
© 2009 Subject to alteration.
Item No.: 099-004934-EWM01
Revised: 21.07.2009

Summary

Safety Instructions

Notes on the Use of Operating Instructions

Guidance on how to interpret and use safety information within the manual.

General Safety Information

Covers operator obligations, noise exposure, and electric shock hazards.

Transport and Installation Safety

Guidelines for safe transport, handling, and installation of the welding machine.

Lifting by Crane Safety

Precautions for safely lifting the equipment using a crane.

Ambient Conditions and Safety

Information on permissible ambient conditions for operation and storage.

Technical Data

WEGA 351, 401, 451 Specifications

Detailed technical specifications for WEGA 351, 401, and 451 models.

WEGA 501, 601 Specifications

Detailed technical specifications for WEGA 501 and 601 models.

WEGA DRIVE 41 L Technical Data

Technical specifications for the WEGA DRIVE 41 L model.

WEGA DRIVE 41 Technical Data

Technical specifications for the WEGA DRIVE 41 model.

Machine Description

WEGA 351, 401, 451 K Model

Description of the WEGA 351, 401, 451K machine series.

WEGA 351, 401, 451, 501, 601 D Model

Description of the WEGA 351, 401, 451, 501, 601 D machine series.

WEGA DRIVE 41 L Model

Description of the WEGA DRIVE 41 L welding machine.

WEGA DRIVE 41 Model

Description of the WEGA DRIVE 41 welding machine.

Functional Characteristics

Machine Control - Operating Elements

Overview of operating elements for different welding machine controls.

Welding Machine Control M1.02

Explanation of controls and settings for the M1.02 welding machine control.

M2.20 Welding Machine Control

Explanation of controls and settings for the M2.20 welding machine control.

M2.40 Welding Machine Control

Explanation of controls and settings for the M2.40 welding machine control.

MIG;MAG Functional Sequences; Operating Modes

Description of various MIG/MAG welding sequences and operating modes.

Explanation of Signs and Functions

Explanation of symbols and functions used in MIG/MAG sequences.

Non-latched Operation

Detailed explanation of the non-latched welding operation sequence.

Latched Operation

Detailed explanation of the latched welding operation sequence.

Spots Welding Mode

Interval Welding Mode

Commissioning

General Commissioning Procedures

General safety and procedural information for commissioning the machine.

Area of Application - Proper Usage

Installation and Setup

Mains Connection Procedures

Safe procedures for connecting the welding machine to the mains power supply.

Machine Cooling

Coolant Management

Welding Torch and Workpiece Line Connection

Shielding Gas Supply Connection

Inserting the Wire Electrode

Maintenance and Testing

General Maintenance and Cleaning

Cleaning the Welding Machine

Testing Procedures

Operating Problems and Remedies

Customer Troubleshooting Checklist

A checklist of common errors, their causes, and remedies.

Resetting the Control (Reset All)

Checking Machine Type Setting

Setting the Machine Type

Accessories and Options

EWM WEGA 401 Specifications

General

Brand	EWM
Model	WEGA 401
Category	Welding System
Language	English