EWM WEGA DRIVE 41L - User Manual

EWM
HIGHTEC WELDING GmbH
Dr. Günter-Henle-Straße 8 • D-56271 Mündersbach
Fon +49 2680 181-0 • Fax +49 2680 181-244
www.ewm.de • info@ewm.de
GB
Operating instructions
Machines for MIG/MAG welding
WEGA 351, 401, 451, 501, 601
WEGA DRIVE 41, 41L
N. B. These operating instructions must be read before commissioning.
Failure to do so may be dangerous.
Machines may only be operated by personnel who are familiar with the appropriate safety
regulations.
The machines bear the conformity mark and thus comply with the
• EC Low Voltage Directive (2006/95/ EG)
• EC EMC Directive (2004/108/ EG)
In compliance with IEC 60974, EN 60974, VDE 0544 the machines can be used in environments
with an increased electrical hazard.
©
The content of the operating instructions does not constitute grounds for any claims on the part
of the buyer.
The copyright to these operating instructions remains with the manufacturer.
Reprinting, including extracts, only with written approval.
© 2009 Subject to alteration.
Item No.: 099-004934-EWM01
Revised: 21.07.2009

Summary

Safety Instructions

Notes on the Use of Operating Instructions

Explains safety symbols, notes, and hazard identification methods.

General Safety Precautions

Covers general safety rules, operator obligations, and hazard warnings like electric shock.

Transport and Installation Safety

Safety guidelines for moving, transporting, and setting up the welding equipment.

Ambient Conditions Safety

Safety considerations related to operating environment conditions like dust and ventilation.

Technical Data

WEGA 351, 401, 451 Specifications

Technical specifications for WEGA 351, 401, and 451 welding machine models.

WEGA 501, 601 Specifications

Technical specifications for WEGA 501 and 601 welding machine models.

WEGA DRIVE 41 L Specifications

Technical specifications for the WEGA DRIVE 41 L welding machine.

WEGA DRIVE 41 Specifications

Technical specifications for the WEGA DRIVE 41 welding machine.

Machine Description

WEGA 351, 401, 451 K Front and Rear Views

Identifies components on the front and rear panels of WEGA 351, 401, 451K models.

WEGA 351, 401, 451, 501, 601 D Front and Rear Views

Identifies components on the front and rear panels of WEGA 351, 401, 451, 501, 601 D models.

WEGA DRIVE 41 L Front and Rear Views

Identifies components on the front and rear panels of WEGA DRIVE 41 L.

WEGA DRIVE 41 Front and Inside Views

Identifies components on the front and inside of the WEGA DRIVE 41 model.

Functional Characteristics

Machine Control Operation Details

Explains operating elements for M1.02, M2.20, M2.40 controls and parameter settings.

MIG;MAG Operational Sequences

Describes MIG/MAG functional sequences like non-latched, latched, spot, and interval welding.

Commissioning

General Commissioning Guidelines

General safety and usage rules for commissioning the welding machine.

Area of Application and Proper Usage

Defines the intended use and potential hazards of improper usage.

Installation and Mains Connection

Instructions for installing the machine and connecting to the mains power.

Machine Cooling System

Information on machine cooling, including coolant types and addition.

Welding Torch and Workpiece Line Connection

Procedures for connecting welding torches and workpiece leads.

Shielding Gas Supply

Instructions for connecting and setting up the shielding gas supply.

Inserting the Wire Electrode

Steps for inserting and adjusting the wire electrode and spool.

Maintenance and Testing

General Maintenance and Cleaning

General procedures for cleaning and maintaining the welding machine.

Testing Procedures and Equipment

Outlines tests, scope, and required equipment for machine inspection.

Repair Work and Disposal

Guidelines for repair work and proper disposal of the equipment.

Warranty

General Validity of Warranty

Details warranty periods for machines, parts, and accessories.

Warranty Declaration and Claims

Explains warranty terms, exclusions, and how to make a claim.

Operating Problems, Causes and Remedies

Customer Troubleshooting Checklist

Provides a checklist of common errors, causes, and remedies.

Control Reset and Machine Type Settings

Guides on resetting controls and setting the correct machine type.

Accessories, Options

General Accessories

Lists general accessories available for the welding machines.

Optional Retrofit Kits

Lists optional retrofit kits and their designations.

Wire Feed Rollers and Conversion Sets

Details wire feed rollers for different wire types and conversion kits.

Circuit Diagrams

WEGA KG, KW (M1.02) Diagram

Provides the circuit diagram for WEGA KG, KW (M1.02) models.

WEGA KG, KW (M2.20;M2.40) Diagram

Provides the circuit diagram for WEGA KG, KW (M2.20/M2.40) models.

WEGA DW, DG Diagram

Provides the circuit diagram for WEGA DW, DG models.

WEGA DRIVE 41 (L) M1.02 Diagram

Provides the circuit diagram for WEGA DRIVE 41 (L) M1.02.

WEGA DRIVE 41 (L) M220;M2.40 Diagram

Provides the circuit diagram for WEGA DRIVE 41 (L) M220/M2.40.

Appendix A

Declaration of Conformity

Official declaration of the machine's conformity with EC directives.

Appendix B

Recommended Settings

Provides recommended settings for different welding processes and materials.

EWM WEGA DRIVE 41L Specifications

General

Brand	EWM
Model	WEGA DRIVE 41L
Category	Welding System
Language	English