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EWM
Welding System
WEGA 401
Page 22 (WEGA 351, 401, 451, 501, 601 D Model)
EWM WEGA 401 - WEGA 351, 401, 451, 501, 601 D Model
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Machine description
WEGA 351, 401, 451, 501, 601 D
22
Item No.: 099-004934-EW
M01
4.2
WEGA 351, 401, 451, 501, 601 D
4.2.1
Front view
Figure 4-3
21
23
Table of Contents
Main Page
1 Contents
4
Table of Contents
4
2 Safety Instructions
8
Notes on the Use of These Operating Instructions
8
General
10
Transport and Installation
12
Lifting by Crane
13
Ambient Conditions
14
In Operation
14
Transport and Storage
14
3 Technical Data
15
Wega 351, 401, 451
15
Wega 501, 601
16
Wega Drive 41 L
17
Wega Drive 41
17
4 Machine Description
18
Wega 351, 401, 451K
18
Front View
18
Rear View
20
Wega 351, 401, 451, 501, 601 D
22
Front View
22
Rear View
24
Wega Drive 41 L
26
Front View
26
Rear View
27
Wega Drive 41
28
Front View
28
Inside View
29
5 Functional Characteristics
30
Machine Control - Operating Elements
30
Welding Machine Control M1.02
30
Internal Operating Elements
31
Setting the Operating Point (Welding Output)
32
Welding Parameter Ignition Time "Tzn" Diagram
32
M2.20 Welding Machine Control
33
Setting the Operating Point (Welding Output)
35
Setting the Operating Mode and Runtime Parameters
35
Setting the Expert Parameters
36
Welding Parameter Ignition Time "Tzn" Diagram
36
M2.40 Welding Machine Control
37
Select JOB Number (Welding Task)
39
Setting the Operating Point (Welding Output)
40
Setting the Wire Correction
40
Setting the Operating Mode and Runtime Parameters
41
Setting the Expert Parameters
42
Welding Parameter Ignition Time "Tzn" Diagram
42
Reset to Factory Settings
43
Check the Machine Type Setting
43
Setting the Machine Type
43
5.1.3.10 Explanation of Symbols
44
MIG/MAG Functional Sequences / Operating Modes
45
Explanation of Signs and Functions
45
Non-Latched Operation
46
Latched Operation
47
Spots
48
Interval
49
MIG/MAG Automatic Cut-Out
49
6 Commissioning
50
General
50
Area of Application - Proper Usage
50
Installation
51
Mains Connection
51
Machine Cooling
51
Coolant
52
List of Coolants
52
Adding Coolant
52
Workpiece Lead, General
53
Welding Torch and Workpiece Line Connection
53
Intermediate Tube Package Connection
56
Wire Feed Unit
56
Welding Machine
58
Shielding Gas Supply
59
Connecting the Shielding Gas Supply
59
Gas Test or "Rinse Tube Package
60
Setting the Shielding Gas Quantity
60
Inserting the Wire Electrode
61
Fixing the Wire Spool Retainer (Pre-Tension Adjustment)
61
6.10.2 Spool Brake Setting
62
6.10.3 Inserting the Wire Spool
63
6.10.4 Changing the Wire Feed Rollers
64
6.10.5 Inching the Wire Electrode
65
7 Maintenance and Testing
66
General
66
Cleaning
66
Test
67
Test Equipment
67
Scope of the Test
68
Visual Inspection
68
Measuring the Open Circuit Voltage
68
Measurement of Insulation Resistance
68
Measuring the Leakage Current (Protective Conductor and Contact Current)
69
Measurement of Protective Conductor Resistance
69
Functional Test of the Welding Machine
69
Documentation of the Test
69
Repair Work
70
Disposing of Equipment
71
Manufacturer's Declaration to the End User
71
Meeting the Requirements of Rohs
71
8 Warranty
72
General Validity
72
Warranty Declaration
73
9 Operating Problems, Causes and Remedies
74
Customer Checklist
74
Resetting the Control (Reset All)
74
Check the Machine Type Setting
75
Setting the Machine Type
75
10 Accessories, Options
76
General Accessories
76
Options
77
Wire Feed Rollers
78
10.3.1 Wire Feed Rollers for Aluminium Wire
78
10.3.2 Wire Feed Rollers for Cored Wire
78
10.3.3 Conversion Sets
78
11 Circuit Diagrams
79
Wega Kg, Kw (M1.02)
79
Wega Kg, Kw (M2.20/M2.40)
80
Wega Dw, Dg
81
Wega Drive 41 (L) M1.02
82
Wega Drive 41 (L) M220/M2.40
83
Declaration of Conformity
84
12 Appendix A
84
Recommended Settings
85
13 Appendix B
85
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