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Festo CMMP-AS-C2-3A User Manual

Festo CMMP-AS-C2-3A
110 pages
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Beschneiden:
Oben: 61,5 mm
Unten: 61,5 mm
Links: 43,5 mm
Rechts: 43,5 mm
Motorcontroller CMMP…
Description
Mounting and
installation
Type
CMMP-AS-3A…
Description
557 326
en 0708NH
[723 739]

Table of Contents

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Festo CMMP-AS-C2-3A Specifications

General IconGeneral
BrandFesto
ModelCMMP-AS-C2-3A
CategoryController
LanguageEnglish

Summary

General Data

Documentation

Lists all related manuals for the CMMP-AS product family.

Scope of Delivery

Details the items included in the standard delivery package.

Safety Instructions for Electric Drives and Controllers

Icons Used in Safety Instructions

Explains the meaning of icons used to convey warnings and notes.

General Safety Information

Provides essential guidance and liability information for safe operation.

Danger Through Incorrect Use

Highlights risks and consequences associated with improper operation or handling.

General Safety Instructions

Covers general warnings, standards compliance, and approved parts.

Safety Instructions for Assembly and Maintenance

Details safety measures required during installation and maintenance procedures.

Protection Against Touching Electric Components

Warns about electrical hazards and provides precautions for safe interaction.

Protection by Low Voltage (PELV) Against Electric Shock

Explains safety standards for low voltage connections and protection.

Protection From Dangerous Movements

Addresses risks of unexpected motor movements and necessary safety measures.

Protection Against Touching Hot Components

Advises on hazards from hot surfaces and necessary cooling periods.

Protection When Handling and Assembling

Outlines safety precautions for handling and assembling the device to prevent injury.

Product Description

General Data

Provides an overview of the CMMP-AS series, type codes, and key features.

Switch-On Sequence

Details the timing and steps involved from power-on to operational readiness.

Power Supply

Explains the single-phase AC supply requirements and active PFC stage.

Intermediate Circuit Coupling and DC Power Supply

Describes connecting intermediate circuits and direct DC power supply options.

Mains Fuse

Specifies requirements for the mains power supply circuit breaker.

Brake Chopper

Explains the integrated brake chopper and its connection for braking resistors.

Communication Interfaces

Lists available communication interfaces like RS232, CANopen, Profibus, etc.

Festo Profile for Handling and Positioning (FHPP)

Describes the FHPP data profile for standardized control and programming.

RS232 Interface

Details the RS232 interface for parameterization and test control.

CAN Bus

Covers CANopen and FHPP profiles available for CAN bus communication.

Profibus

Describes PROFIBUS communication support according to DP-V0 and Profidrive.

DeviceNet

Explains DeviceNet communication, its profile, and EDS file usage.

SERCOS

Details SERCOS module connection for CNC controllers and synchronisation.

I/O Functions and Device Control

Covers digital and analogue inputs/outputs for control functions and target selection.

Function Overview

Motors

Discusses supported motor types, including synchronous servo and linear motors.

Functions of the CMMP-AS Servo Positioning Controller

Outlines the controller's functionalities and compatibility with previous series.

Compatibility

Compares the control structure, interfaces, and parameters with the SEC-AC family.

Pulse Width Modulation (PWM)

Explains PWM clock frequency settings and sinewave modulation types.

Setpoint Management

Details how setpoints can be specified using analogue inputs and fixed values.

Controlled Torque Mode

Describes operation in torque control mode where current regulator is active.

Controlled Speed Mode

Explains maintaining constant motor speed regardless of load, using speed regulation.

Torque-Limited Speed Control

Covers operation with torque limitation and speed regulation characteristics.

Synchronisation to External Clock Sources

Discusses synchronizing device regulation with external clock signals via PLL.

Load Torque Compensation for Vertical Axes

Explains acquiring and storing holding torque for vertical axes to improve starting.

Positioning and Position Control

Details positioning modes, including jerk-limited and time-optimised control.

Synchronisation, Electrical Gearboxes

Describes master-slave mode (synchronisation) and electrical gearbox functionality.

Brake Management

Explains direct control of a holding brake and automatic braking functions.

Positioning Control Overview

Introduces positioning control, target tables, and movement profiles.

Relative Positioning

Explains positioning by adding to the current position without a fixed zero point.

Absolute Positioning

Describes positioning to a fixed absolute position relative to a zero point.

Motion Profile Generator

Details time-optimised and jerk-limited positioning profiles with acceleration/braking.

Homing Run

Explains the requirement for a zero point and how the controller performs homing.

Positioning Sequences

Covers sequential positioning records and path program creation.

Optional Stop Input

Describes using an optional stop input to interrupt or resume positioning.

Contour Control with Linear Interpolation

Explains specifying setpoints in multi-axis applications using linear interpolation.

Time-Synchronised Multi-Axis Positioning

Details clock synchronisation for simultaneous motion in multi-axis applications.

Functional Safety Engineering

General Information and Intended Use

Covers "Safe standstill" function and protection against unexpected motion per EN 954-1.

Integrated "Safe Standstill" Function

Explains the "Safe standstill" function for preventing dangerous mechanical motion.

General Information / Description of "Safe Standstill"

Provides details on implementing "Safe standstill" with circuit breakers and pulse blockers.

Secure Stopping Brake Control

Details the secure control of the holding brake via two channels for safety.

Functional Method / Timing

Illustrates the functional method of "Safe standstill" with controller enabling and stopping brake.

Typical Applications

Presents typical application examples, such as emergency stop circuits.

Protective Door Monitoring

Explains protective door monitoring for safety, stopping the drive when doors are open.

Mechanical Installation

Important Instructions

Provides key guidelines for mounting the controller in control cabinets.

Device View

Identifies the components and connections on the front view of the CMMP-AS controller.

Assembly

Describes the mounting clips and the process for attaching the controller to a mounting plate.

Electrical Installation

Connector Pin Assignments

Details the wiring connections for power supply, motor, and holding brake.

Entire CMMP-AS System

Lists the necessary components for operating a complete CMMP-AS system.

Connection: Power Supply [X9]

Covers layout, counterplug, and pin assignments for the power supply connector.

Calculating the Required Braking Resistor

Guides on using software to calculate the appropriate braking resistor.

Connection: Motor [X6]

Details layout, counterplug, and pin assignments for the motor connection.

Pin Assignments [X6]

Provides pin assignments for the motor connection connector.

Connection: I/O Communication [X1]

Explains the functions of digital and analogue I/Os and their connections.

Pin Assignments [X1]

Provides a detailed pinout for the I/O communication connector.

Connection Notes [X1]

Offers important notes for connecting the I/O interface, including signal levels.

Connection: Safe Standstill [X3]

Links to the description of the "Safe standstill" safety function.

Pin Assignments [X3]

Provides pin assignments for the Safe Standstill / Supply 24V connector.

Connection: Resolver [X2A]

Details the connection for resolver feedback signals, including layout and pin assignments.

Connection: Encoder [X2B]

Details the connection for encoder feedback signals.

Connection: Increment Encoder Input [X10]

Explains how to connect incremental encoders for input signals.

Connection: Incremental Encoder Output [X11]

Explains how to connect incremental encoders for output signals to control systems.

Connection: CAN Bus [X4]

Details CAN bus connection, including layout, counterplug, and pin assignments.

Connection: RS232/COM [X5]

Covers RS232/COM connection, including layout and counterplug.

Pin Assignments [X5]

Provides pin assignments for the RS232/COM interface.

Instructions on Safe and EMC-compliant Installation

Covers safety and EMC requirements for installation.

Connection Instructions

Details how to connect PE cables and shields for safety and EMC compliance.

General Information on EMC

Explains EMC principles and how they relate to servo drive controller design.

EMC Areas: First and Second Environments

Defines EMC environments and requirements for motor cable lengths.

EMC-compliant Wiring

Provides guidelines for wiring to minimize interference and ensure EMC compliance.

Operation with Long Motor Cables

Offers recommendations for applications using long motor cables and filters.

ESD Protection

Warns about ESD hazards from unused connector pins and device isolation.

Startup

General Connection Instructions

Emphasizes reading EMC-compliant wiring instructions before connecting cables.

Tools / Material

Lists the tools and materials required for startup procedures.

Connecting the Motor

Guides on connecting the motor cable, plugs, and shields.

Connect the CMMP-AS Servo Positioning Controller to the Power Supply

Details steps for connecting the controller to the power supply and 24V pack.

Connecting a PC

Outlines the procedure for connecting a PC via the serial interface cable.

Checking Readiness for Operation

Explains how to verify readiness using the READY LED and segment display.

Service Functions and Error Messages

Protective and Service Functions

Describes the controller's sensors and monitoring functions for operational reliability.

Overview

Summarizes the comprehensive array of sensors and monitoring functions.

Overload Current and Short-Circuit Monitoring

Explains detection of overload current and short circuits in the intermediate circuit.

Overvoltage Monitoring for the Intermediate Circuit

Details monitoring for intermediate circuit voltage exceeding operating range.

Temperature Monitoring for the Heat Sink

Describes heat sink temperature measurement and warning triggers.

Motor Monitoring

Covers monitoring of the motor and connected shaft encoder for faults.

I²t Monitoring

Explains I²t monitoring to limit average power loss in output stage and motor.

Power Monitoring for the Brake Chopper

Mentions the power monitoring system for the internal braking resistor.

l²t Monitoring of the PFC Stage

Notes the l²t monitoring system for the PFC stage in the operating software.

Commissioning Status

Describes the controller's commissioning status indication and parameterization needs.

Operating Time Counter

Mentions the implemented operating time counter displayed via parameterising software.

Operating Mode and Error Messages

Explains the seven-segment display for operating modes and error messages.

Operating Mode and Error Display

Details the meaning of symbols shown on the seven-segment display.

Error Messages

Lists error messages, their meanings, and required measures for troubleshooting.

Technical Specifications

Ambient Conditions and Qualification

Lists technical data for permitted temperatures, humidity, and certifications.

Dimensions and Weight

Provides device dimensions and weight for different models.

Cable Data

Specifies technical data related to cable length and capacity for interference.

Motor Temperature Monitoring

Details technical data for motor temperature monitoring sensors.

Operation and Display Components

Describes the LEDs and seven-segment display for showing operating status.

Power Supply [X9]

Lists technical data for power supply voltage, frequency, and consumption.

Internal Braking Resistor [X9]

Provides technical data for the internal braking resistor specifications.

External Braking Resistor [X9]

Lists technical data for external braking resistor specifications.

Motor Connection Data [X6]

Specifies technical data for motor connection, including voltage, power, and current.

Angle Encoder Connections [X2A] and [X2B]

Covers connections for resolvers and encoders via universal interface.

Resolver Connection [X2A]

Details resolver connection, parameters, and technical data.

Encoder Connection [X2B]

Explains encoder connections, including types and signals.

Encoder Connection [X2B] for EMMS-AS

Describes connections for standard incremental and Stegmann encoders.

Communication Interfaces

Lists available communication interfaces and their technical specifications.

RS232 [X5]

Provides technical data for the RS232 communication interface.

CAN Bus [X4]

Lists technical data for CAN bus communication, including controller and protocol.

I/O Interface [X1]

Details technical data for digital and analogue inputs and outputs.

Increment Encoder Input [X10]

Provides technical data for connecting incremental encoders as input.

Incremental Encoder Output [X11]

Details technical data for incremental encoder signals as output.

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