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Festo SEC-AC-305 User Manual

Festo SEC-AC-305
216 pages
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Description
Commissioning
Type SEC−AC−305
Type SEC−AC−508
Description
192 347
en 0802c
[715 641]
Smart Electromotor Controller

Table of Contents

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Festo SEC-AC-305 Specifications

General IconGeneral
Number of digital inputs4
Number of digital outputs4
Short circuit strengthYes
Max. output current0.5 A
Nominal output voltage DC24 V

Summary

1. Before Commissioning

1.1 Installation and Fitting

Details on correctly installing and fitting the drive, including checks for secure mounting and sufficient workspace.

1.2 Check Readiness to Operate

Procedure for verifying the device is ready for operation, including checks for the controller enable switch and status LEDs.

2. The Parametrizing Program

2.1 Scope of Delivery

Information about the contents of the CD-ROM accompanying the parametrizing software, including device and parametrizing files.

2.3 Hardware and Software Requirements

Specifies the necessary PC hardware and software prerequisites for installing and running the parametrizing program.

2.4 Using the Parametrizing Program

Explains how to navigate and use the parametrizing program interface, focusing on standard buttons and numerical entry fields.

3. Installation, First Program Start and Communication

3.1 Installation

Step-by-step guide for installing the parametrizing software on the PC, including running the setup executable.

3.2 Setting Communication

Describes how to establish serial communication between the PC and the servo controller, covering interface and baud rate settings.

3.3 Setting the Serial Interface

Troubleshooting guide for resolving issues when the parametrizing program cannot open the serial interface port.

3.4 Solving Problems with Serial Communication

Provides a table of common serial communication faults and their corresponding remedies for successful connection.

4. Basic Settings

4.1 Setting the Mode of the Parametrizing Program

Explains how to select different user modes (Beginner, Advanced, Expert) to control access to program functions.

4.2 Loading Preset Parameter Sets

Details the procedure for transferring pre-tested parameter sets from a CD to the servo controller for specific motors or applications.

4.3 Setting the Current Limit Values

Instructions for setting the permitted current limits for the motor, referring to manufacturer data sheets for correct values.

4.4 Setting the Regulator Enable Logic

Configuration of the logic that determines when the controller can be enabled, typically via digital input for initial commissioning.

4.5 Setting the Offset Angle, Phase Sequence and Number of Pole Pairs

Describes the automatic identification process for determining motor parameters like pole pairs and offset angle.

4.6 Setting the Current Controller

Explains how to set the amplification factor and time constant for the current controller, often using automatic identification.

4.7 Pre-setting the Speed Controller

Assigning sensible basic values to the speed controller, with actual optimization performed later in the commissioning process.

4.8 Selecting the Operating Mode

Overview of the SEC-AC's motor control modes: speed, position, and torque control, selectable via the commands window.

4.9 Setpoint-selectors

Configuration of setpoint selectors to choose between different input sources like RS232 or analog inputs for speed or torque control.

4.10 Configuring the Actual Value Display

Setting up the PC screen display to show measured values like motor speed and current during operation.

5. First Start and Optimizing the Motor

5.1 Testing the Controller Enable

Procedure for testing the controller enable function, ensuring the motor operates correctly and safely after initial setup.

5.2 Setting the Actual Speed Value Filter

Configuring a filter to smooth the actual measured speed value, improving control behavior and stability.

5.3 Optimizing the Speed Controller

Methods for tuning the speed controller parameters using the oscilloscope function to achieve optimal performance with minimal overshoot.

5.4 Optimizing the Positioning Module

Steps for tuning the positioning module parameters, ensuring accurate and efficient movement of the drive system.

6. Working with Parameter Blocks

6.1 General Information

Explains the management of parameter sets, including reading, saving, and resetting parameters for reliable motor operation.

6.2 Loading and Saving Parameter Sets

Instructions for externally saving and managing parameter sets on hard disks or diskettes using WPA files.

6.3 Offline Parametrizing

Describes how to access and modify parameter sets without a direct serial connection to the servo controller.

7. Information on Automatic Identification

7.1 Information on Offset Angle, Phase Sequence and Number of Pole Pairs

Explains the importance of correct offset angle and pole pair settings for faultless drive operation and phase current commutation.

7.1.2 Automatic Identification

Details how the SEC-AC automatically determines motor parameters like pole pairs, phase sequence, and resolver offset angle.

7.2 Information on the Current Controller

Discusses the role of the current controller in specifying motor current and how amplification factor and time constant affect its performance.

8. Standard Applications and Settings of the Parametrizing Program

8.1 Layout of the Controller

Provides a block diagram illustrating the basic control structure of the SEC-AC, including cascade control loops.

8.2 Torque-Control Mode

Details how to configure the system for torque-control mode, where the motor maintains a specified torque.

8.3 Speed-Control Mode

Explains the configuration for speed-control mode, where the SEC-AC attempts to maintain a specified motor speed.

8.4 Positioning

Configuration steps for positioning tasks, including setting destinations, reference travel, and movement profiles.

8.5 Master-Slave Operation

Describes how to couple two servo controllers for master-slave operation, enabling synchronized movements like speed-synchronous positioning.

8.6 Timing the Digital Signals

Details the timing relationships for digital inputs and outputs, crucial for controlling motor enable and limit switch functions.

9. Extended Functions of the Parametrizing Program

9.1 File/Transfer Window

Accessing the 'Expert' mode to send commands directly to the servo controller and observe replies for debugging.

9.2 File/Installation Device Files

Incorporating additional information, such as motor selection lists or special parametrizings, into the program.

9.3 File/Concluding the Program

Methods for safely closing and exiting the parametrizing program, including menu options and key combinations.

9.4 Setpoints/Setpoint Specification

Specifying setpoints (speeds or torques) via RS232 or other input methods, including the transfer of setpoint values.

9.5 Analogue Monitor

Configuring the analogue outputs to display control variables like motor speed or current, usable with oscilloscopes or processing signals.

9.6 Parameters/Device Parameters/Setpoint Scaling

Assigning input voltages to setpoints (speed or torque) and defining the conversion factor and zero point reference.

9.7 Parameters/Device Parameters/Setpoint Integrator Ramp

Processing setpoint jumps by calculating a ramp function with an adjustable gradient for smoother transitions.

9.8 Parameters/Device Parameters/Speed Message

Configuring speed monitoring to trigger a message when the motor speed falls within a defined range or hysteresis.

9.9 Parameters/Device Parameters/Digital Outputs

Configuring digital outputs to transmit various status messages from the controller, such as position reached or fault conditions.

9.10 Parameters/Device Parameters/Intermediate Circuit Voltage

Monitoring and setting thresholds for the intermediate circuit voltage to prevent faults or controller switch-off.

9.11 Parameters/Device Parameters/Automatic Brake

Activating and configuring the automatic brake function for motors equipped with a parking brake.

9.12 Error Window

Understanding the error window's function, how faults are displayed, and the steps for fault analysis and remedy.

9.13 Options/German - English

Setting the display language of the parametrizing program to German or English.

9.14 Options/User Mode

References the setting of user modes as described in Chapter 4 for controlling access to program features.

9.15 Options/Window for RS232 Transmission

Accessing a window to observe serial interface communication, primarily for debugging purposes.

9.16 Options/Torque in Nm

Information on setting torque control mode, found in Chapter 8, for specifying motor torque.

9.17 Options/Oscilloscope

Utilizing the oscilloscope function to represent signal curves and optimize controller and positioning module performance.

10. Diagnosis and Error Treatment

10.1 Status Display

Explanation of the status messages displayed by the SEC-AC, indicating controller states like enable or motor operation.

10.2 General Information

Overview of the servo controller's extensive monitoring functions and its ability to recognize hardware and control circuit faults.

10.3 Outputting Faults

How the user is informed of faults via the 7-segment display, error window, and status bar, including error code interpretation.

10.4 Error List

A comprehensive table listing fault codes, their meanings, and recommended measures for rectifying the faults.

10.5 Warning: Old Firmware

Alert regarding potential compatibility issues when using older firmware versions with the parametrizing program.

11. List of the RS232 Commands

11.1 RS232 Test Possibilities

Guidelines for using RS232 commands for direct access to controller variables, emphasizing caution for experienced users.

11.2 General Commands/Messages

A reference table of general commands, their syntax, and expected replies for controlling the SEC-AC via RS232.

11.3 Selecting the Operating Mode

RS232 commands for switching between operating modes like torque control, positioning, and synchronization.

11.4 Specifying the Speed

RS232 commands for setting the motor speed and reading actual speed values, both filtered and unfiltered.

11.5 Reference Travel/Position Control

RS232 commands for executing reference travel and controlling motor positioning, including command abbreviations.

11.6 Synchronization Unit

Commands for reading and setting the status of the synchronization unit, though full control may require dealer assistance.

11.7 Parking Brake

RS232 commands for activating, deactivating, and managing the parking brake function of the motor.

11.8 Commissioning/Calibrating

RS232 commands used by the parametrizing software for initial setup and calibration of the servo controller.

11.9 Parameter Commands

Commands for reading and writing controller parameters, providing direct access to internal variables.

11.10 Example of Parametrizing

Practical examples of RS232 commands used to set operating modes, control positioning, and configure parameters.

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