Festo SPC200 - System Manual

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Electronics/

pneumatics manual

System manual

Smart Positioning

Controller

type SPC200

Manual

170 246

en 0901d

[713 873]

SPC200 Smart Positioning Controller

Main Page

Summary of Components25
The SPC200 Positioning Controller28
The Range of Devices for the SPC20029
Structure of the SPC20033
Positioning Systems with the SPC20037
Examples of Multiple−Axis Systems41
Structure of the Axis Interface String44
Operating Modes of the SPC20048
Multi−Axis Applications with the SPC20049
Commissioning and Programming Possibilities50
I/O Address Range of the SPC20055
Fitting57
Fitting and Removing Components61
Fitting the Basic Unit65
Fit the Control Panel into Position68
Fitting the Axis Interface and the I/O Function Module72
Notes on Fitting the Pneumatic Axis76
Installation79
General Instructions on Installation82
General Instructions on Fitting the Pneumatic Components83
Service Unit84
Compressed Air Reservoir (Optional)85
Proportional Directional Control Valve Type MPYE−86
Compressed Air Tubing and Screw Connectors88
Drives89
Requirements of the Mechanism90
Additional Pneumatic Circuits94
Dimensional Reference System Terms and Definitions95
Installing the SPC200104
Selecting the Power Unit105
Connections on the Supply Module107
Connections of the Diagnostic Module113
Connections of the I/O Module Type SPC200−DIO−116
Connections of the Analogue Input Module Type SPC200−2AI−U125
Connections of the Sub−Controller Module Type SPC200−SCU−AIF128
Installing the Modules on the Axis Interface String130
Installing the Axis Interface SPC−AIF−134
Installation I/O Function Module Type SPC−FIO−2E/2A−M8139
Installing Control Panel SPC200−MMI−1F143
Commissioning145
Procedure for Commissioning149
Connecting a Single−Axis System for the First Commissioning152
Overview of the Parameters of a Positioning Axis161
Pneumatic Axis Data162
Application Data for Pneumatic Axes163
Axis Data of an Electric Stepping Motor Axis164
Application Data of an Electric Stepping Motor Axis165
Controller Data166
Commissioning with the Control Panel167
Saving the Hardware Configuration168
Commissioning Pneumatic Axes171
Notes on Commissioning Multi−Axis Systems186
Controlling the SPC200187
General Notes on Operation190
Start/Stop Mode195
Explanation of All I/O Signals in Start/Stop Mode197
Record Select Mode203
Explanation of All I/O Signals in Record Select Mode208
Operating the SPC200 with the Control Panel213
Structure and Functions of the Control Panel216
Moving in the Menu System219
Setting Project−Specific Parameters225
Edit Program239
Create New Program240
Instructions on Editing245
Store of Commands on the Control Panel247
Edit Existing Program251
Delete Program253
Edit Position Register254
Controlling the Program Sequence258
Displaying Operands and System States260
Set Controller Factors262
Test and Diagnostic Functions of the Control Panel264
Description of the Commands267
General Instructions on Programming270
Parallel Program Processing271
Program Organisation276
Presetting for Positioning277
New NC Syntax and New NC Commands278
Addressing, Registers and Axis Status Flags280
Addressing the Control Signals282
Position Register X [Y Z U] @N284
Register Rn285
Flag Fn287
Axis Status Flag Fn288
Command Syntax290
Explanation of the NC Commands296
Diagnosis and Error Treatment357
On−The−Spot Diagnosis360
Fault Messages on the Control Panel365
Fault Stages368
Fault Classes369
Eliminating Faults in the System389
Faults When Positioning391
A. Notes on Installing the Pneumatic Components394
A.1 Axis Structure with Drive Type DGP(L)−... and Type DGPI(L)−395
A.2 Axis Structure with Standard Cylinder Type DNC−402
A.3 Axis Structure with Standard Cylinder Type DNCM−409
A.4 Axis Structure with Rotary Module Type DSMI−416
A.5 Axis Structure with Standard Cylinder Type DNCI−423
B. Optimizing the Positioning Behaviour432
B.1 Basic Information on Control433
B.2 Description of the Controller Factors437
B.3 Optimize Positioning Behaviour440
B.3.1 Proceed as Follows if the Compressed Air Supply Is Unstable446
C. Technical Appendix448
C.1 Sequence Plans for the Programmer449
C.1.2 Start NC Record in Record Select Mode453
C.1.3 Start Program or NC Record455
C.1.4 Carry out Fault Acknowledgement456
C.2 Cable Length and Cross−Sectional Area460
C.3 Internal Layout of the Inputs/Outputs464
C.4 Technical Specifications468
C.4.2 Technical Specifications of Axis Interface Type SPC−AIF−474
Type SPC−FIO−476
C.4.4 Technical Specifications of Control Panel Type SPC200−MMI−1477
C.4.5 Technical Specifications of Control Panel Type SPC200−MMI−1F478
D. Index480

Festo SPC200 - System Manual

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