Fire Pump 8100 Series - Table of Contents

AC6102 Rev 03 4
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Table of contents
1 Introduction …………………………………………………. 8
1.1 General …………………………………………… 8
1.2 Target Group ………………………………........... 8
1.3 Safety symbols used in this manual ……........... 8
1.4 Manufacturer ………………………………........... 8
1.5
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dditional technical documents ………………… 8
2 Safety ………………………………………………………… 8
2.1 General …………………………………………… 8
2.2 Intended use …………………………………….. 8
2.3 Improper use ……………………………............ 8
2.4 Warning and Instruction Labels ……………….. 9
2.5 Personnel qualifications and training ………… 9
2.6 Safety awareness ………………………………… 9
2.7 Safety instruction for the user …………………. 9
2.8 Safety instructions for maintenance, inspection,
and installation ……………………………………. 9
2.9 Noise Emissions ………………………………….. 9
2.10 Unauthorized modification and manufacture of
spare parts ………………………………………… 9
2.11 Product Warranty …………………………………. 10
2.11.1 Coverage ………………………………………….. 10
2.11.2 Limitations ……………………………………….... 10
2.11.3 Warranty Claim …………………………………… 10
3 Applications ………………………………………………... 10
4 Operational Limits …………………………………………. 10
4.1 Pumped liquids ……………………………………. 10
4.2 Liquid temperature ……………………………….. 10
4.3 Pressure limits ……………………………………. 10
4.4
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mbient temperature …………………………….. 10
4.5 Pump speed ………………………………………. 10
5 Delivery, handling, and storage ………………………… 11
5.1 Delivery ……………………………………….…. 11
5.2 Handling ………………………………………… 11
5.2.1 Bare shaft pump (Model 100) …….……………. 11
5.2.2 Complete pump unit (Model 150M) …………… 11
5.2.2.1 Bases supplied with lifting holes …….………… 11
5.2.2.2 Bases supplied without lifting holes …………… 11
5.2.3 Engine driven pump units (Model 150E) ……… 12
5.3 Storage ………………………….…………………. 12
5.3.1 Temporary storage ……………………………… 12
5.3.2 Long Term Storage ……….…………………… 12
6 Description ……………………………………………..…. 13
6.1 General …………………………………………… 13
6.2 Designation ………..……………………………. 13
6.3 Nameplate ………..……………………………… 13
6.3.1 Pump nameplate ………………………………… 13
6.3.2 Pump unit nameplate …………………………… 13
6.4 Design detail ……………………………………… 14
6.4.1 Casing …………..…………………………………. 14
6.4.2 Impeller …………………………………………….. 14
6.4.3 Shaft ……………………………………………… 14
6.4.4 Shaft sleeves ……………………………………… 14
6.4.5 Stuffing box ……………………………………… 14
6.4.6 Casing rings ……………………………………….. 14
6.4.7 Bearings ……………………………………..…….. 14
6.4.8 Bearing housings …….………………………..…. 14
6.4.9 Baseplate ………………………………………….. 14
6.4.10 Coupling ………………………………..………….. 14
6.4.11 Coupling Guard ………………….…….…………. 14
6.4.12 Rotation ……………………………………………. 14
6.5 Noise characteristics ……………………….……. 15
6.6 Scope of supply …………………….…………….. 15
6.7 Dimension and weights ………………………….. 15
7 Installation …………………….……..….…………………. 15
7.1 Location ……………………………………..…….. 15
7.2 Foundation ………………………………….…….. 15
7.3 Leveling the baseplate …………………….…….. 16
7.4 Grouting …………………………………..……….. 16
7.5 Initial Alignment ……………………………….….. 17
7.5.1 Straightedge method of alignment …………….. 17
7.5.1.1
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ngular alignment ……………………….……….. 14
7.5.1.2 Parallel Alignment ………………………….…….. 17
7.5.2 Dial indicator method of alignment …………….. 17
7.5.2.1
A
ngular alignment ……………………….……….. 18
7.5.2.2 Parallel Alignment ………………………….…….. 18
7.5.3
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lignment of grid couplings …….…………..….. 18
7.5.3.1 Mount seal and hubs …………………….………. 18