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Fisher 685 User Manual

Fisher 685
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www.Fisher.com
Fisher
685 Piston Actuator
Contents
Introduction 1.................................
Scope of Manual 1.............................
Description 1.................................
Specifications 2...............................
Educational Services 3.........................
Principle of Operation 3.........................
Installation 5..................................
Three-Way Valve Applications Note 6.............
Actuator Mounting 6..........................
Handwheel Operation 7.........................
Maintenance 8.................................
Actuator Removal 9...........................
Seal and O-ring Replacement 9..................
Parts Ordering 11...............................
Parts Kit 11....................................
Parts List 12...................................
Figure 1. Fisher 685 Piston Actuator
X0922
Introduction
Scope of Manual
This instruction manual provides information on the installation, maintenance, and parts ordering for Fisher 685
piston actuators. Refer to separate instruction manuals for information regarding other equipment and accessories
used with these actuators.
Do not install, operate, or maintain a Fisher 685 actuator without being fully trained and qualified in valve, actuator,
and accessory installation, operation, and maintenance. To avoid personal injury or property damage, it is important
to carefully read, understand, and follow all the contents of this manual, including all safety cautions and warnings. If
you have any questions about these instructions, contact your Emerson sales office
or Local Business Partner before
proceeding.
Description
The Fisher 685 is a double acting piston actuator that provides accurate, high thrust output for short to long travel
applications. This actuator is designed for use with a variety of medium to large Fisher sliding-stem control valves
including the easye™, FB, TBX, HP, EH, and 461.
Instruction Manual
D103626X012
685 Piston Actuator
June 2017
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Fisher 685 Specifications

General IconGeneral
BrandFisher
Model685
CategoryController
LanguageEnglish

Summary

Introduction

Scope of Manual

Provides information on installation, maintenance, and parts ordering for Fisher 685 piston actuators.

Description

Details the Fisher 685 as a double acting piston actuator providing accurate, high thrust output for various applications.

Specifications

Operating Pressure

Specifies minimum and maximum allowable operating pressures for the actuator.

Travel

Outlines the available travel range for the Fisher 685 piston actuator.

Thrust Capabilities

Refers to a table detailing the thrust capabilities of the actuator.

Piston Diameter and Area

Lists available piston diameters and areas in specified increments.

Operative Temperature Limits

Defines the standard, low, and high operative temperature limits for the actuator.

Yoke Boss and Valve Stem Diameter

Specifies compatible yoke boss and valve stem diameters for actuator mounting.

Pressure Connections

Lists standard and optional pressure connection types for the actuator.

Instrument Mounting

Notes availability of mounting kits for positioner integration.

Construction Materials

Details the construction materials used for various parts of the actuator.

Weights

Refers to tables providing approximate weights of the actuator constructions.

Lifting Point Load Ratings

Refers to a table specifying the load ratings for lifting points.

Optional Certifications

Lists optional certifications such as PED and ATEX compliance.

Educational Services

Contact Information

Provides contact information for Emerson Automation Solutions Educational Services for training courses.

Principle of Operation

Pneumatic Operation

Explains how the actuator uses pneumatically controlled piston movement to generate thrust.

Manual Override

Describes the function and capabilities of the optional handwheel manual override.

Standard Constructions Details

Actuator Size and Dimensions

Presents standard actuator constructions with details on size, dimensions, and travel.

Thrust Data

Thrust at Supply Pressure

Provides thrust output data in Newtons and pounds-force at various supply pressures.

Weight Data

Approximate Weights without Handwheels

Lists approximate weights for actuator constructions that do not include handwheels.

Weight Data with Handwheels

Approximate Weights with Handwheels

Lists approximate weights for actuator constructions that include handwheels.

Lifting Point Ratings

Lifting Point Load Ratings

Specifies load ratings for actuator lifting points based on size and orientation.

Installation Guidelines

General Safety Warnings

Provides essential safety warnings regarding protective gear and pressure limits during installation.

Mounting Procedures

Details procedures for mounting the actuator, emphasizing safe handling and proper support.

Cautionary Notes

Highlights cautionary notes for horizontal orientation and handling of actuator assemblies.

Three-Way Valve Applications Note

Stem Fracture Risk

Warns about potential stem fracture risk in three-way valve applications with rapid stroking.

Actuator Mounting Procedure

Mounting Steps

Provides a step-by-step procedure for mounting the actuator onto a push-down-to-close valve.

Mounting Cautions

Advises caution to prevent damage to valve stem and seating surfaces during mounting.

Handwheel Operation

Bypass Valve Usage

Explains the necessity of opening the bypass valve before using the handwheel for manual operation.

Engaging Manual Override

Details the steps for engaging the manual handwheel override with the stem connector.

Valve-Specific Handwheel Use

Provides specific instructions for handwheel operation based on valve type (push-down-to-close/open).

Disengaging Manual Override

Describes the procedure for disengaging the manual handwheel.

Handwheel Specifications

Handwheel Performance Data

Lists specifications for handwheel operation, including output thrust and force requirements.

Maintenance Overview

Safety Precautions

Outlines critical safety precautions to prevent injury from pressure release and during maintenance.

Maintenance Procedures

Provides an overview of maintenance procedures, including disassembly and seal replacement.

Actuator Removal

Removal Procedure

Details the step-by-step procedure for removing the actuator from a valve.

Seal and O-ring Replacement

Piston and Bearing Seal Replacement

Provides steps for replacing internal piston seals, bearing seals, and O-rings.

Head O-ring Replacement

Details the procedure for replacing the O-ring in the lower head.

Piston Wear Ring and Seal Replacement

Outlines replacing the wear ring and quad seal on the piston.

Piston Rod Seal and O-ring Replacement

Piston Rod Seal and O-ring Procedures

Details replacing the piston rod O-ring and the quad seal on the piston.

Cylinder and Head Seal Installation

Cylinder and Head Seal Installation Steps

Covers installing the cylinder onto the upper head and replacing the upper head O-ring.

Tie Bolt Torque Specifications

Tie Bolt Torque Values

Table 8 provides torque specifications for tie bolts based on diameter.

Parts Ordering Information

Ordering Guidance

Provides guidance on how to order parts, referencing serial numbers and sales offices.

Genuine Parts Warning

Warns against using non-genuine parts, which may void warranty or cause damage.

Parts Kits Information

Seal and O-ring Kit Contents

Lists available parts kits containing seals and O-rings for standard temperature constructions.

Common Parts List

Common Parts Identification

Lists common parts with key numbers, descriptions, and references to parts kits.

Manual Handwheel Parts List

Handwheel Parts Identification

Lists parts specifically related to the manual handwheel assembly with key numbers.

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