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FlexLink X85 User Manual

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5814EN-3
X85 MAINTENANCE MANUAL
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FlexLink X85 Specifications

General IconGeneral
BrandFlexLink
ModelX85
CategoryAccessories
LanguageEnglish

Summary

General safety and design considerations

1.1 Introduction

Considers aspects for a safe installation, focusing on the chain as the critical factor for guarding.

Safety

2.1 System information

Specifies the importance of providing order and drawing numbers when communicating with FlexLink.

2.2 Important safety conditions

Lists essential conditions to be met before operating the machine, focusing on user safety.

2.2.1 General

General safety advice including avoiding loose clothing and not climbing on equipment.

2.2.1.1 End drive units

Safety considerations for end drive units, including chain slack and accessibility of moving parts.

2.2.1.2 Intermediate drive units

Safety note regarding the in-feed guides for the chain return loop in intermediate drive units.

2.2.1.3 Horizontal bend drive unit

Safety advice for horizontal bend drive units, emphasizing accessibility of the drive wheel.

2.2.1.4 Idler units

Safety concerns regarding the opening between links in idler units and accessibility of idler ends.

2.2.1.5 Wheel bends, horizontal and vertical

Discusses guarding requirements for wheel bends and accessibility of idler ends.

2.2.1.6 Cleated chains

Highlights safety measures for cleated chains due to increased pinch and shear points.

2.2.1.7 Maintenance

Ensures guarding remains secure and effective during maintenance routines.

2.2.1.8 Control system

Advises reading documentation and contacting FlexLink for safe operation of control systems.

2.2.2 Maintenance and Service technicians

Outlines the necessary knowledge and skills for maintenance and service technicians.

2.2.3 Electricians

Specifies required experience and knowledge for electricians working with the equipment.

2.2.4 Operators

States that operators must have appropriate training and/or experience to use the equipment correctly.

Maintenance

3.1 System maintenance

Provides guidance for planned maintenance schedules, adaptable to local environmental conditions.

3.2 Maintenance instructions

Provides directions for standard components and non-FlexLink equipment, ensuring safety and minimizing breakdowns.

3.3 Introduction to drive units

Introduces the three types of drive units: end drive, intermediate drive, and horizontal bend drive units.

3.4 Slip clutch adjustment

Explains the purpose and procedure for adjusting the slip clutch to prevent damage.

3.5 Inspection – drive units

Covers inspection procedures for roller chain transmission, worm gear motors, and conveyor chain guides.

3.6 Inspection – conveyor chains

Covers inspection of common types of conveyor chains and safety measures for cleated chains.

3.7 Inspection - slide rails, beams, idlers, bends

Covers inspection of slide rails, beams, idlers, and bends for proper functioning.

3.8 Inspection – safety devices

Details regular checks for protective covers on cleated chains, slack protection, and other guarding.

3.9 Replacement of worn parts – conveyor chain

Provides instructions for removing and fitting conveyor chains, including precautions.

3.10 Replacement of worn parts – slide rails

Explains the importance of correct slide rail assembly and outlines key points for installation.

Troubleshooting

4.1 Checklist/maintenance schedule

Presents a checklist and schedule for various maintenance tasks with operating hour intervals.

System dismantling and disposal

5.1 Important safety precautions

Emphasizes safety precautions for dismantling by competent persons and handling of pressure systems.

5.2 Dismantling end drive units with suspended motor

Details the process for dismantling end drive units with suspended motors, including oil drainage.

5.3 Dismantling end drive units, no slip clutch

Provides steps for dismantling end drive units that do not have a slip clutch.

5.4 Dismantling end drive units, slip clutch

Details the procedure for dismantling end drive units that are equipped with a slip clutch.

5.5 Remove guide rails and guide rail brackets etc.

Illustrates the steps for removing guide rails and their associated brackets.

5.6 Remove the conveyor chain

Explains how to split and remove the conveyor chain, with safety notes for overhead conveyors.

5.7 Dismantling end drive units

Details how to unscrew grub screws and remove end drive units from the conveyor.

5.8 Remove slide rails

Describes removing slide rails by drilling out rivets or plastic screws from the extrusion profile.

5.9 Dismantle the conveyor extrusions from the support brackets.

Explains how to dismantle conveyor extrusions from support brackets systematically.

5.10 Dismantle the conveyor support system

Provides steps for dismantling the conveyor support system.

5.11 Disposing

Instructs to sort materials for disposal and include a list of materials.

5.12 Other equipment

Advises on handling interaction with other equipment during dismantling and disposal.