Foley 653 ACCU-Master

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Summary

Manual Introduction and Safety Overview

Operators Manual Title Page

Identifies the manual as the Operator's Manual for the Foley Reel Grinder.

Important Safety Message and Hazard Levels

Presents critical safety information including hazard definitions and symbols.

Machine Specifications and Safety Instructions

Machine Specifications and Operating Conditions

Details operating conditions, temperature, humidity, altitude, and sound level for both models.

Safety Instructions and System Checks

Covers safety features like the low voltage relay, interlock system, and daily inspection checklist.

General Operational Safety Rules

Provides essential DO and DON'T rules for safe operation of the grinder.

Grinding Wheel Safety Guidelines

Outlines critical safety procedures for handling and using grinding wheels.

Safety Decal Locations and Explanations (Model 653)

Illustrates the locations of safety decals on the 653 model and explains their meanings.

Safety Decal Locations and Explanations (Model 633)

Provides diagrams and explanations for safety decals specific to the 633 model.

Installation and Setup

Installation Instructions: Pallet Removal and Positioning

Guides on removing the grinder from its pallet and selecting a suitable base position.

Electrical Requirements and Wiring

Details necessary electrical connections, grounding, and wire size recommendations.

Lifting, Leveling, and Power Connection

Covers lifting, leveling procedures, and proper power connection for safe operation.

Grounding Procedures and Model Wiring

Emphasizes essential grounding instructions and wiring for 120V/230V models.

Understanding the Grinder and Controls

Grinder Systems Overview

Identifies key systems like ACCU-POSITIONING GAUGE, ACCU-REEL SELECTOR, and ACCU-TOUCH 3.

Control Interface and Touchscreen Navigation

Explains the function of control buttons, touchscreen screens, and navigation icons.

Grinder Alarm Screens

Explains how alarms are displayed and how to acknowledge or clear them.

Operation: Grinding Process

Overview of Grinding Steps and Preparation

Lists the four basic grinding steps and guides on preparing the cutting unit.

Unit Selection and Parameter Setup

Covers starting the machine and selecting reel type, diameter, blade count, and setting angles.

Optional Equipment for Loading

Explains the use of optional boom, winch, and workstation for loading cutting units.

Placing and Securing the Cutting Unit

Guides on placing the cutting unit, adjusting the front height adjuster, and clamping the reel.

Setting Grinding Head Position and Travel Limits

Details positioning the grinding head carriage vertically and horizontally, and setting travel limits.

Spin Grinding Procedure

Steps for spin grinding, including connecting spin drive, performing test grinds, and adjusting spin speed.

Relief Grinding Procedure

Steps for relief grinding, including setting angles, index finger adjustments, and managing programs.

Program Management: Loading and Saving

Guides on loading, saving, and creating custom spin or relief grind programs.

Grinding Other Reels

Placing Cutting Units Not on Positioner Menu

Instructions for positioning cutting units not listed on the ACCU-REEL POSITIONER menu.

Ensuring Grinding Wheel Clearance

How to lower the grinding wheel if necessary to clear the reel.