Ford Ranger 2012 - Mounting Manual

Ford Ranger 2012

86 pages

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Body and Equipment Mounting Manual

FORD RANGER 2012

Date of Publication: 12/2014

Table of Contents

Default Chapter3
- Table of Contents3
About this Manual5
- New for this BEMM Publication 12/20145
- Introduction5
- Important Safety Instructions5
- Warnings, Cautions and Notes in this Manual5
- How to Use this Manual5
Commercial and Legal Aspects6
- Terminology6
- Warranty on Ford Vehicles6
- Legal and Vehicle Type Approval6
- Alternative Type Approval6
- Legal Obligations and Liabilities6
- General Product Safety Requirement6
- Product Liability7
- Restraints System7
- Drilling and Welding7
- Minimum Requirements for Brake System and Load Apportioning Valves7
- Road Safety7
Conversion Homologation8
Electromagnetic Compatibility (EMC)9
- Suggested Antenna Location10
Vehicle Duty Cycle Guidelines11
- Conversion Affect on Fuel Economy and Performance11
- Vehicle Ride and Handling Attributes11
Jacking12
Lifting13
Noise, Vibration and Harshness (NVH)14
Vehicle Transportation Aids and Vehicle Storage15
Package and Ergonomics16
- General Component Package Guidelines16
- Driver Reach Zones16
- Driver Field of View16
- Conversion Affects on Parking Aids16
- Aids for Vehicle Entry and Exit16
Package and Ergonomics Specifications17
- Recommended Body Dimensions17
- Chassis Cab Body - Basic Dimensions and Weights20
- Kerb Weights and Payload21
- Front, Rear and Side Under-Run Protection21
Hardware Specifications22
1.13 Load23
- Load Distribution-Specifications23
- Load Distribution Calculations - Driver and Passenger Weight Distribution23
- Center of Gravity25
Towing28
- Towing Requirements28
- Towing Capacities28
- Trailer Nose Weight29
- Towing Specifications29
Suspension System30
Brake System31
- General31
- Brake Hoses31
- Trailer Brakes31
Fuel System32
- Fuel Filler Pipe Shipping Bracket32
- Fuel Filler Mounting34
- Fuel Filler Vent Hose37
Battery and Cables39
- Battery Information39
- Auxiliary Battery (Vehicles with Special Equipment Pack)41
- Auxiliary Battery Relocation and Use of Electrical Harness Extension (Fly Lead) (Vehicles with Special Equipment Pack)45
- Generator and Alternator46
Electronic Engine Controls47
- Vehicle Speed Output (Signal)47
Exterior Lighting52
- Rear Combination Lamps52
- Rear Fog Lamp53
- Rear License Plate Lamp55
- Reversing Lamps56
- Additional External Lamps56
- Additional External Lamps (Vehicles with Special Equipment Pack)57
- Lamps Hazard / Direction Indication64
- Electrically Operated Door Mirrors64
Body65
- Body Structures - General Information65
- Integrated Bodies and Conversions65
- Chassis Cab66
- Front End Integrity for Cooling, Crash, Aerodynamics and Lighting69
- Tipper Bodies69
- Tank and Dry Bulk Carriers70
- Bull Bar (Vehicles with Special Equipment Pack)70
- Roof Racks71
- Canopies72
Airbag Supplemental Restraint System (SRS)75
- Air Bags75
- Supplementary Restraint Sensors (Front)78
Safety Belt System79
Corrosion Prevention80
- General80
- Repairing Damaged Paint80
- Under Body Protection and Material80
- Painting Road Wheels80
- Contact Corrosion80
Frame and Body Mounting81
- Mounting Points and Tubing81
- Self-Supporting Body Structure82
- Frame Drilling and Tube Reinforcing83
- Ancillary Equipment - Sub Frame Mounting83
- Area for Fitting Additional Body Attachments to the Rear of the Bumper83
- Water Tank on Camper Vehicles83

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