Dear Customer,
We would like to thank you for choosing a power factor correction system from FRAKO Kondensatoren- und Anlagenbau GmbH. It is
a pleasure to welcome you into the ever-expanding circle of satised users of FRAKO products worldwide. We hope that the following
information will help you to install and operate the power factor correction system without encountering any problems. If you have any
questions or need help, we are always at your disposal.
Best regards from FRAKO Kondensatoren- und Anlagenbau GmbH
Power Factor Correction Systems
Commissioning and Maintenance
General
FRAKO power factor correction systems are prewired and receive
a thorough individual inspection to verify the good working order of
all components before leaving the factory.
Before commissioning the system it is only necessary to connect
the power supply and the cabling to the current transformer. The
current transformer itself, however, is not included in the scope of
supply for power factor correction systems.
The reactive power control relay must be adjusted according to the
separate operating manual supplied with the instrument.
Any questions that may arise concerning the wiring and commissi-
oning of the system are treated in detail in these instructions.
Safety instructions
Caution: Dangerous voltages are exposed inside the cabinet.
Every operation that involves opening the door may therefore only
be made by a qualied electrician.
The installation of the power factor correction system, the verica-
tion of its good working order and any actions taken to rectify faults
may only be carried out by appropriately qualied specialists who
have received instruction on the electrical hazards involved.
All other actions can be carried out by persons who have familia-
rized themselves with these instructions and the operating manual
for the reactive power control relay and follow them at all times.
n
These instructions and the operating manual for the reactive
power control relay must be read through carefully before the
system is installed, connected up and commissioned.
n
The power factor correction system must always be earthed.
n Do not install the system near to any liquids, and do not expo-
se it to an excessively humid atmosphere.
n
If the power factor correction system is visibly damaged, it
must not be installed, connected up or commissioned.
n
Do not cover the ventilation grille.
n Do not expose the system to direct sunlight or install it near to
a source of heat.
n
If the system is not put into service immediately, it must be
stored in a dry location at a temperature between - 20 °C and
+ 60 °C.
n Please observe all current statutory regulations governing the
recycling of the packaging materials.
Contents:
Commissioning and Maintenance
System location – correct installation, ingress protection and room temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Fuses and cables – supply cable cross section and rated current of main fuse
......................................................... 3
Cable connections – conneting the main supply cable
........................................................................... 3
Current transformer – selection, correct arrangement and connections
.............................................................. 3
Reactive power control relays: RM 9606, RM 2106, RM 2112, EMR 1100 S and EMR 1100
– automatic detection of connection, switching sequence and response current, No-volt release, etc…
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Commissioning – switching power on and checking system functions
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Operation and maintenance – monitoring of fuses, contactors screwed connections, etc
................................................ 5
Troubleshooting – a tabular guide to troubleshooting any problems arising during commissioning
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Check list - a particar help when consulting FRAKO
............................................................................. 7
EC Declaration of Conformitiy – LSFC, LSK
.................................................................................. 8
Assembly instruction
Switch board cabinets .................................................................................................... 9
Power loss
.............................................................................................................. 9
Set up of a power factor correction system with C - modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Complete power factor control relay packages (STR- …) ....................................................................... 10
Capacitor modules, capacitor / reactor modules .............................................................................. 10
Set up of power factor correction systems for main voltages > 400 V ............................................................ 10
Circuit diagram
..........................................................................................................11