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Frecon FR200 Series - User Manual

Frecon FR200 Series
144 pages
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FR200 Series Vector control inverter
- 1 -
FR200 series inverters fast installation and commissioning guide
Step 1. Checking the inverter model No.
FR200-4T-7.5G/011PB
Master series code of
Product
FR200: Vector control
inverter
Input voltage:
2: 220V(-15%+30%
4: 380V(-15%+30%
Input voltage phases:
S:Single-phase
T:Three-phase
Industry-specific series
code
NoneStandard Machine
AZ:Industry-specific
retention
Brake unit
None: No Braking Unit
B: Built-in brake unit30kW
following built37 ~ 75kW optional
builtNo built above 90kW
Adaptable Motor (kW)And Type of
Motor7.5G:7.5kW(General type
011P:11kW(Fan pump type
Figure 1 Produce Model No. Naming Rule
Step 2. Wirings
By step 1 to check and confirm that the purchased inverter is what user need, and
then wirings as below:
1. Main circuit wiring
L1
L2
L3
U
V
W
MCCB
M
Inverter
Power
(+) PB
Braking Resistor(Optional spares
Figure 2 Main Circuit Wirings
Terminal marks
Designation and function of terminals.
R/L1S/L2T/L3
AC power input terminals for connecting to 3-phase AC380V power
supply.
U/T1V/T2W/T3
AC output terminals of inverter for connecting to 3-phase induction
motor.
(+)(-)
Positive and negative terminals of internal DC bus.
PB
Positive and negative terminals of internal DC bus. Connecting
terminals of braking resistor. One end connected to + and the other to
PB.
Grounding terminal.
2. Control circuit wirings
Different control circuit wirings for different applications, for FRECON product
quick-menu, here take some normal-used wirings as example below:

Table of Contents

Questions and Answers

  • B
    Brandon SalasSep 4, 2025
    What causes Inverter overload in Frecon FR200?
    • M
      Michael ChambersSep 4, 2025
      If your Frecon Inverter indicates 'Inverter overload', the possible causes are: * The load is too heavy or locked-rotor occurs on the motor: Reduce the load and check the motor and mechanical condition. * The AC drive model is of too small power class: Select an AC drive of higher power class.
  • T
    Tyler NielsenSep 18, 2025
    What to do if Frecon Inverter shows Motor auto-tuning cancelled?
    • B
      Brianna AdamsSep 18, 2025
      Press STOP / RST key to reset Frecon Inverter if motor auto-tuning cancelled.
  • T
    Thomas CalhounSep 16, 2025
    How to fix EEPROM read/write fault on Frecon FR200 Inverter?
    • J
      Jacqueline MendezSep 16, 2025
      Replace the main control board if the EEPROM chip is damaged and your Frecon Inverter displays an 'EEPROM read/write fault'.
  • S
    Sandra ThomasSep 14, 2025
    What causes Braking unit fault in Frecon FR200?
    • J
      Jason WilliamsSep 14, 2025
      If your Frecon Inverter shows 'Braking unit fault', it might be because: * The brake line failure or damage the brake pipe: Check the brake unit, replace the brake pipe. * An external braking resistor is too small: Increasing the braking resistor.
  • M
    Margaret RiveraSep 12, 2025
    What to do if Frecon FR200 shows Motor auto-tuning fault?
    • B
      Brittney WhiteSep 13, 2025
      If your Frecon Inverter shows 'Motor auto-tuning fault', it might be because: * The motor and the inverter output terminals are not connected: check the connection between the inverter and motor. * The motor does not disengage the load: The motor is disengaged load. * The electrical fault: Check the motor.
  • W
    waynecoxSep 12, 2025
    How to resolve Communication overtime error on Frecon FR200 Inverter?
    • A
      Anthony PerezSep 12, 2025
      If your Frecon Inverter displays a 'Communication overtime error', here’s what you should check: * The PC is not working properly: Check the PC Connection. * The communication line is not normal: Check the communication cable. * F15 set communication parameters set incorrectly: The communication parameters are set correctly.
  • I
    ismithSep 9, 2025
    Why does my Frecon FR200 Inverter have Power output phase loss?
    • K
      Kimberly MurphySep 9, 2025
      If your Frecon Inverter shows a 'Power output phase loss' error, it could be due to: * The cable connecting the AC drive and the motor is faulty: Eliminate external faults. * The AC drive's three-phase outputs are unbalanced when the motor is running: Check whether the motor Three-phase winding is normal. * The drive board is faulty: Contact the agent or Frecon.
  • A
    Amanda DanielsSep 7, 2025
    What to do if Frecon Inverter shows Power input phase loss?
    • A
      Angelica LarsonSep 7, 2025
      If your Frecon Inverter is showing a 'Power input phase loss' error, it could be due to: * The three-phase power input is abnormal: Eliminate external faults. * The drive board is faulty: Contact the agent or FRECON.
  • E
    ericmartinSep 6, 2025
    What does Bus undervoltage mean on Frecon Inverter?
    • V
      Vanessa RollinsSep 6, 2025
      If your Frecon Inverter displays a 'Bus undervoltage' error, it could be due to: * An instantaneous power failure on the input power supply; reset the fault. * The AC drive's input voltage is not within the allowable range; adjust the voltage to the normal range. * The bus voltage is abnormal; contact the agent or Frecon.
  • J
    Jaime McguireAug 21, 2025
    How to fix Accel overcurrent on Frecon FR200?
    • R
      Robert WellsAug 21, 2025
      If your Frecon Inverter shows an 'Accel overcurrent' error, it could be due to several reasons: * The output circuit might be grounded or short-circuited, requiring you to eliminate external faults. * The acceleration time might be too short, so you should increase it. * The manual torque boost or V/F curve may not be appropriate, requiring adjustment. * The voltage could be too low, so adjusting it to the normal range is necessary. * The startup operation might be performed on the rotating motor; select rotational speed tracking restart or start the motor after it stops. * A sudden load might have been added during acceleration; remove the added load. * The AC drive model might be of too small a power class, requiring a selection of an AC drive of a higher power class.

Summary

Step 1. Checking the inverter model No.

Step 2. Wirings

1. Main circuit wiring

Details the connections for the main power circuit of the inverter, including input and output terminals.

2. Control circuit wirings

Explains the wiring for the control circuits, covering various applications and connections.

2.1 Frequency given by keypad potentiometer

Wiring for frequency control using the keypad's potentiometer and start/stop buttons.

2.2 Frequency given by external potentiometer

Wiring for frequency control using an external potentiometer and switch.

2.3 Frequency given by PID

Wiring example for PID control with external switch, using a pressure gauge.

Step 3 Operations and Display Interface Introduction

3.1 Operation panel button and potentiometer function

Describes the functions of the keypad buttons and the analog potentiometer.

3.2 Quick-menu (user customized parameters) instruction

Instructions for using the quick-menu for fast parameter setting.

Appendix: shortcut menu factory parameter

Chapter 1 Safety Precautions

1.1 Safety Considerations

Details important safety considerations for installation, operation, and maintenance.

1.2 Precautions

Lists essential precautions for using the inverter, motor, and installation.

Chapter 2 Product Information

2.3 Technical Features of FR200

Provides detailed technical specifications and features of the FR200 inverter.

2.5 Configuration, Mounting Dimensions and Weight

Details the inverter's configuration, dimensions, and weight for installation planning.

Chapter 3 Installation and Wiring

3.1 Installation Environment

Specifies the required environmental conditions for proper inverter installation.

3.7 Wiring way

Illustrates the inverter's wiring diagram for main and control circuits.

3.8 Terminal Configuration

Details the configuration and function of main circuit and control circuit terminals.

Chapter 4 Operation and display

4.1 Introduction of Keypad

Explains the keypad layout and the functions of its buttons and indicators.

4.2 Viewing and Modifying Function Codes

Guides users on how to navigate and change function codes and parameters.

4.5 Password Setting

Details the procedure for setting and managing the inverter's password protection.

Chapter 5 List of Parameter

5.1 Standard Function Parameters

Lists standard function parameters with their ranges, defaults, and attributes.

Chapter 7 Maintenance and Troubleshooting

8.1 Inspection

Provides guidelines for regular inspections to ensure inverter performance and longevity.

8.2 Maintenance

Outlines maintenance procedures and the expected life cycle of key components.

Appendix A: Modbus Communication Protocol

5. Explanation of Command

Explains the command codes used for Modbus communication with the inverter.

Appendix B: Accessories

B.1 Braking Resistor

Details recommended braking resistors for inverter applications with high inertia loads.

B.2 Uploading and Downloading Module

Describes the features and usage of the module for parameter transfer.

Frecon FR200 Series Specifications

General IconGeneral
BrandFrecon
ModelFR200 Series
CategoryInverter
LanguageEnglish

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