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Frecon FR500A-4T-011G/015PB - User Manual

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FR500A&FR510A Series Vector Control Inverter
- 1 -
Preface
Thank you for choosing FRECON developed and produced FR500A&FR510A series
vector control inverter.
FR500A&FR510A series vector control inverter is mainly positioned as a high-end market for
OEM customers and the specific requirements of fan and pump load applications,its flexible design,
both embedded SVC and VF control in one, can be widely used for speed control accuracy, torque
response speed, low-frequency output characteristics and other situations with higher requirements.
This user manual supplies a detailed description of FR500A &FR510A series vector control
inverter includes product characterization, structural features, parameter setting, operation and
commissioning, inspection maintenance and other contents. Be sure to carefully read through the
safety precautions before use, and use this product on the premise that personnel and equipment
safety is ensured.
IMPORTANT NOTES
◆To illustrate the details of the products,pictures in this manual based on products with outer
casing or safety cover being removed. When using this product, please be sure to well install
outer casing or covering by the rules, and operating in accordance with the manual contents.
◆The illustrations this manual for illustration only and may vary with different products you have
ordered.
◆The company is committed to continuous improvement of products, product features will
continue to upgrade, the information provided is subject to change without notice.
◆If you are using have questions, please contact our regional agents or our customer service
center. Customer Service Tel 0755 -33067999.
◆The company's other products please visit our website. http://www.frecon.com.cn

Table of Contents

Questions and Answers

  • H
    hardyrachelSep 3, 2025
    What causes a Frecon Inverter to display Inverter overload and how to resolve it?
    • A
      Ashley HuntSep 4, 2025
      An 'Inverter overload' error on your Frecon Inverter can be caused by a load that is too heavy or a locked-rotor condition on the motor. In this case, reduce the load and check the motor and mechanical condition. Another possible cause is that the AC drive model is of too small a power class, so you may need to select an AC drive of higher power class.
  • S
    Seth ThorntonSep 18, 2025
    What does PID feedback loss mean on Frecon FR500A-4T-011G/015PB Inverter?
    • B
      Brian PollardSep 18, 2025
      A 'PID feedback loss' in Frecon Inverter means that PID feedback set value is less than F13.24, so check the PID feedback signal or set to an appropriate value F13.24.
  • V
    valexanderSep 16, 2025
    What causes Motor auto-tuning fault in Frecon FR500A-4T-011G/015PB?
    • R
      Ronald AllenSep 16, 2025
      A 'Motor auto-tuning fault' in Frecon Inverter is caused by the motor and the inverter output terminals are not connected, so check the connection between the inverter and motor. Also, the motor does not disengage the load, so the motor is disengaged load. The electrical fault, so check the motor.
  • A
    Ashlee ZavalaSep 14, 2025
    What does Braking unit fault mean on Frecon FR500A-4T-011G/015PB?
    • K
      Kristen LangSep 14, 2025
      A 'Braking unit fault' in Frecon Inverter means that the brake line failure or damage the brake pipe, so check the brake unit, replace the brake pipe. Also, an external braking resistor is too small, so increasing the braking resistor.
  • J
    Joseph LopezSep 12, 2025
    What does Communication overtime error mean on Frecon FR500A-4T-011G/015PB?
    • M
      Michelle BullockSep 12, 2025
      A 'Communication overtime error' in Frecon Inverter means that PC is not working properly, so check the PC Connection. Also, the communication line is not normal, so check the communication cable. The communication parameters F15 are set incorrectly, so the communication parameters are set correctly.
  • M
    Miss Maria ButlerSep 12, 2025
    What does EEPROM read/write fault mean on a Frecon FR500A-4T-011G/015PB Inverter?
    • B
      Brianna MorrisSep 12, 2025
      An 'EEPROM read/write fault' on a Frecon Inverter indicates that the EEPROM chip is damaged. To resolve this, replace the main control board.
  • U
    ucrossSep 9, 2025
    What should I check if my Frecon FR500A-4T-011G/015PB Inverter reports Power output phase loss?
    • M
      Michael GoodSep 9, 2025
      If your Frecon Inverter reports a 'Power output phase loss' error, start by checking the cable connecting the AC drive and the motor for any faults and eliminate them. Also, check whether the motor's three-phase winding is normal, as unbalanced AC drive three-phase outputs when the motor is running can cause this issue.
  • B
    Brooke MartinSep 7, 2025
    What does Module overheat mean on my Frecon FR500A-4T-011G/015PB Inverter and how do I fix it?
    • S
      Spencer KramerSep 7, 2025
      A 'Module overheat' error on your Frecon Inverter indicates that the module is overheating. This could be due to several reasons: the ambient temperature might be too high, so lower it. The air filter might be blocked, so clean it. The fan might be damaged, so replace it. The thermally sensitive resistor of the module might be damaged, so replace it. Or, the inverter module itself might be damaged, so replace it.
  • T
    Tyler WheelerSep 5, 2025
    How can I fix a Power input phase loss error on my Frecon FR500A-4T-011G/015PB?
    • J
      Jessica SaundersSep 5, 2025
      To address a 'Power input phase loss' error on your Frecon Inverter, first check if the three-phase power input is abnormal and eliminate any external faults.
  • J
    Jessica RyanAug 20, 2025
    What to do if my Frecon FR500A-4T-011G/015PB shows Accel overcurrent?
    • C
      Claire ThomasAug 21, 2025
      If your Frecon Inverter displays an 'Accel overcurrent' error, it could be due to several reasons. First, check for any grounding or short circuits in the output circuit and eliminate those faults. If the acceleration time is too short, increase it. Also, ensure that your manual torque boost or V/F curve settings are appropriate and adjust them if necessary. Low voltage can also trigger this error, so adjust the voltage to the normal range. If you're starting the motor while it's rotating, either select rotational speed tracking restart or wait for the motor to stop before starting. Remove any sudden loads added during acceleration. Finally, if the AC drive model is too small, select a higher power class AC drive.

Summary

Safety Precautions

Safety Considerations

Details important safety considerations for the inverter during installation, wiring, and operation.

Precautions

Outlines specific precautions for motor insulation, thermal protection, vibrations, and operating conditions.

Installation and Wiring

Installation Environment

Defines the suitable environmental conditions for installing the inverter.

Installation Direction, Space and Cooling

Specifies installation orientation, required clearances, and cooling considerations.

Configuration of Peripheral Devices

Outlines the standard configuration and selection of peripheral devices.

Wiring way

Describes general wiring principles and recommendations for signal and power cables.

Terminal Configuration

Details the main and control circuit terminal configurations for various models.

Operation and Display

Viewing and Modifying Function Codes

Explains how to navigate the three-level menu to view and modify parameters.

Motor Auto-tuning

Details the procedure for performing motor auto-tuning for optimal performance.

List of Parameter

Standard Function Parameters

Provides a detailed list and description of standard function parameters.

Specification of Parameters

Group F01: Frequency Command

Lists parameters for controlling the frequency command source and settings.

Group F02: Start;Stop Control

Covers parameters for controlling the start, stop, and running direction.

Group F03 Accel;Decel Parameters

Details parameters for acceleration and deceleration time and curves.

Group F08 Parameters of Motor 1

Defines parameters for Motor 1, including type, rating, and electrical characteristics.

Group F09 V;f Control Parameters of Motor 1

Sets V/f control parameters for Motor 1, including curves and compensation.

Group F10 Vector Control Parameters of Motor 1

Configures vector control parameters for Motor 1, including PI gains and limits.

Group F11 Protection Parameters

Defines various protection functions like overcurrent, overvoltage, and overload.

Group F18 Parameters of Motor 2

Defines parameters for Motor 2, similar to Motor 1 parameters.

Group F19 V;f Control Parameters of Motor 2

Sets V/f control parameters for Motor 2, including curves and compensation.

Group F20 Vector Control Parameters of Motor 2

Configures vector control parameters for Motor 2, including PI gains and limits.

Maintenance and Troubleshooting

Inspection

Details daily and regular inspection procedures for the inverter and its components.

Maintenance

Provides guidance on maintenance tasks, including fan replacement and other device upkeep.

Braking Resistor

PG Card

Frecon FR500A-4T-011G/015PB Specifications

General IconGeneral
ModelFR500A-4T-011G/015PB
CategoryInverter
Input Phase3-Phase
Output Power11kW/15HP
Control MethodV/F control, sensorless vector control
Cooling MethodForced air cooling
Enclosure RatingIP20
Input Voltage380-480V
Output Voltage0-Input Voltage
Frequency Range0-400Hz
Protection FeaturesOvercurrent, Overvoltage, Undervoltage, Overheating, Short Circuit
Communication InterfaceRS485

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