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Fronius DPS 2500 User Manual

Fronius DPS 2500
52 pages
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Fronius prints on elemental chlorine free paper (ECF) sourced from certified sustainable forests (FSC).
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DPS 2500
DE
Bedienungsanleitung
Plasma
EN
Operating instructions
Plasma
42,0410,0722 005-16122020
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Fronius DPS 2500 Specifications

General IconGeneral
Input Frequency50 / 60 Hz
Output Power2500 W
Protection ClassIP20
Operating Temperature40°C
Storage Temperature70°C

Summary

Safety Rules and General Operating Information

Understanding Safety Notices

Explains the meaning of safety notices like DANGER, WARNING, CAUTION, and NOTE.

General Safety Guidelines and Intended Use

Covers general safety standards, operator qualifications, and adherence to operating instructions and notices.

Operational Safety and Environmental Conditions

Environment, Operator, and Personnel Obligations

Details environmental conditions, operator qualifications, and personnel responsibilities for safe operation.

Mains Connection and Initial Safety Checks

Discusses mains connection impact on energy quality and initial safety considerations.

Safety Precautions and Risk Mitigation

Personal Safety and Protective Measures

Covers protective devices, personal safety measures, and protection against various hazards.

Noise Emissions and Protective Equipment

Provides noise emission data and details on personal protective equipment for welding.

Hazardous Substances and Fire Prevention Measures

Toxic Fumes, Gases, and Fire Hazards

Addresses risks from toxic fumes and gases, and fire/explosion hazards from flying sparks.

Fume Extraction and Ventilation Requirements

Details requirements for fume extraction, ventilation rates, and protective measures against toxic emissions.

Electrical Safety and Cable Management Practices

Mains and Welding Current Electrical Hazards

Highlights risks from mains and welding current, including electric shock, handling live parts, cables, and grounding.

EMC and Operational Hazard Management

Meandering Currents and EMC Device Classification

Explains consequences of meandering currents and defines EMC emission classes A and B.

EMC Measures and Interference Immunity Checks

Discusses evaluating interference immunity of nearby devices and supporting measures for EMC problem avoidance.

EMF Risks and Specific Operational Hazards

EMF Measures and Moving Parts Safety

Details EMF management, protection against moving parts, covers, welding wire, and thermal risks.

Shielding Gas and Cylinder Safety Procedures

Shielding Gas Quality Specifications

Specifies requirements for shielding gas quality, including particle size, condensation point, and oil content.

Shielding Gas Cylinder Handling Risks

Addresses dangers associated with shielding gas cylinders, including pressure, explosion risks, and proper handling.

Installation, Transport, and Operation Safety Measures

Installation, Transport, and Normal Operation Safety

Provides safety measures for installation, transport, toppling prevention, and normal operation.

Maintenance, Inspection, and Disposal Procedures

Commissioning, Maintenance, Repair, and Safety Inspection

Details procedures for commissioning, maintenance, repair, safety inspections, and calibration.

Proper Device Disposal

Instructs on the proper disposal of the device as waste electrical and electronic equipment.

Regulatory Compliance and Documentation

Safety Symbols and Manufacturer Declarations

Explains safety symbols such as CE and CSA marks, and manufacturer declarations of conformity.

Data Protection and Copyright Information

States user responsibility for settings and outlines copyright ownership of the operating instructions.

General Machine Overview

Digital Machine Principles and Concept

Explains the principle of digital power sources and highlights the machine's flexibility, adaptability, and modular design.

DPS 2500 Application Areas

Describes the DPS 2500's use in various plasma processes requiring a constant current supply.

Control Elements and Connections Overview

Control Panel Safety Warnings

Warns about dangers from incorrect operation and the need to fully understand the manual before use.

Front Panel Indicators and Connection Points

Identifies and illustrates indicators, switches, and connection points on the front view of the DPS 2500.

Control Elements and Connections Details

Rear Panel Indicators and Interface

Details indicators like malfunction, robot-interface, power ON, and the operating instructions symbol.

Rear Panel Sockets and Connectivity

Identifies the mains switch, current sockets with bayonet latches, and the interface for control system connection.

Pre-Service Procedures and Initial Safety

Initial Safety and Intended Use

Warns about initial operation dangers and emphasizes using the power source only for its intended plasma processes.

Machine Setup and Mains Connection Guidelines

Covers machine setup regulations like IP23 rating, outdoor operation, and mains connection requirements.

Electrical Installation Cautionary Notes

Electrical Installation Dimensioning Warning

Warns about dangers from insufficiently dimensioned electrical installations and property damage.

Putting the Power Source into Service

Installation Safety and Connection Procedures

Highlights installation safety, emphasizing working with the mains unplugged, and details connection steps.

Troubleshooting and Error Code Reference

Troubleshooting Safety and Initial Error Codes

Addresses safety for electrical shock and ground connections, listing initial service codes and their causes/remedies.

Advanced Troubleshooting and Error Codes

Extended Service Codes and Error Handling

Continues listing service codes for sensor errors, DSP errors, HOST errors, overtemperature, and phase failure.

Power Source Functionality Troubleshooting

Troubleshooting Error Codes and Power Failures

Lists remaining service codes and provides troubleshooting steps for power source non-functionality.

Care, Maintenance, and Disposal Procedures

Routine Care and Periodic Maintenance Tasks

Outlines routine care, start-up checks, and periodic maintenance tasks for the power source.

Proper Device Disposal Guidelines

Provides instructions for disposing of the device according to applicable national and local regulations.

Technical Data and Specifications

Special Voltages and General Data

Presents technical data including special voltages, mains voltage, tolerance, fuse protection, and power.

DPS 2500 Key Technical Specifications

Lists key specifications for the DPS 2500, including voltage, protection, dimensions, weight, and conformity marks.

Sustainability and Production Information

Provides an Internet address for an overview of critical raw materials and the device's year of production.

Device Production Year Calculation Method

Calculating Production Year from Serial Number

Explains how to calculate the year of production using the device's serial number.

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