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Fronius FK 4000 User Manual

Fronius FK 4000
56 pages
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/ Perfect Charging / Perfect Welding / Solar Energy
42,0426,0017,EN 008-04032019
FK 4000
FK 4000 R
FK 4000 R US
FK 4000 R FC
FK 4000 Rob
Operating Instructions
Spare parts list
Cooling unit
EN

Table of Contents

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Fronius FK 4000 Specifications

General IconGeneral
BrandFronius
ModelFK 4000
CategoryAccessories
LanguageEnglish

Summary

Safety Rules

General Safety Principles

Covers general safety, proper use, and environmental conditions for the device.

Operator and Personnel Obligations

Details responsibilities for safe operation, including mains connection and personnel qualifications.

Key Hazards and Risks

Addresses noise, fumes, sparks, electrical risks, EMC/EMF, and specific hazards during operation.

Operational Safety and Disposal

Covers installation, operation, maintenance, safety inspection, and proper disposal procedures.

General Information

Device Concept and Scope of Supply

Describes the cooling unit's concept, available models, and included components.

Coolant and Device Warnings

Provides details on coolant usage, compatibility, and important warnings displayed on the device.

Application Areas

FK 4000 Cooling Unit Compatibility

Lists power sources compatible with the FK 4000 cooling unit.

FK 4000R Series Welding Applications

Details applications for FK 4000 R, Rob, FC, and US models with various welding systems.

Optional Features

Auto-Transformer for Voltage Adaptation

Explains the auto-transformer option for voltage adaptation and its usage.

Coolant Flow and Temperature Monitoring

Describes flow sensor and thermostat options for monitoring coolant status.

Coolant Filter Functionality

Details the coolant filter's role in removing particles from the coolant.

Control Elements and Connections

Front Panel Interface and Ports

Identifies front panel controls, connections, rating plate, and viewing window.

Rear Panel Connections and Filter Housing

Details rear coolant connections, filter mounting, and drain hose.

Installation and Commissioning

Setup, Safety, and Environmental Considerations

Covers installation safety, setup regulations, cooling air, dust, and outdoor operation.

Care, Maintenance, and Disposal

Maintenance Schedule and Procedures

Outlines required maintenance tasks and their frequency, including coolant checks.

Coolant Management and Gas Purging

Details procedures for gas purging the cooler and changing the coolant.

Disposal Guidelines

Provides instructions for the proper disposal of the device and used coolant.

Troubleshooting Guide

Initial Troubleshooting Steps

Covers safety, general info, fuses, and initial checks for cooling unit issues.

Coolant Flow and Cooling Power Problems

Addresses issues like low coolant flow, insufficient cooling power, and their causes.

Error Messages and Pump Shaft Issues

Explains error messages and provides steps for resolving coolant pump shaft problems.

Technical Specifications

FK 4000 Model Data

Lists technical data for the FK 4000 model, including voltage, power, and dimensions.

FK 4000 R/FC/Rob/US Model Data

Provides technical specifications for FK 4000 R, FC, Rob, and US models.

Appendix

Spare Parts List for Cooling Units

Lists spare parts for FK 4000, R, R US, and Rob models with diagrams.

Spare Parts for Optional Features

Details spare parts for optional features like the flow controller with water filter.

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