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Fronius FK 4000 - Page 56
56 pages
Manual
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FRONIUS INTERNATIONAL GMBH
Vorchdorfer Straße 40, A-4643 Pettenbach, Austria
E-Mail: sales@fronius.com
www.fronius.com
Under
www.fronius.com/contact
you will find the addresses
of all Fronius Sales & Service Partners and locations
55
Table of Contents
Main Page
Default Chapter
5
Table of Contents
5
Safety Rules
7
General
7
Proper Use
7
Environmental Conditions
7
Obligations of the Operator
8
Obligations of Personnel
8
Mains Connection
8
Protecting Yourself and Others
8
Noise Emission Values
9
Danger from Toxic Gases and Vapours
9
Danger from Flying Sparks
10
Risks from Mains Current and Welding Current
10
Meandering Welding Currents
11
EMC Device Classifications
12
EMC Measures
12
EMF Measures
12
Specific Hazards
13
Factors Affecting Welding Results
14
Danger from Shielding Gas Cylinders
14
Danger from Escaping Shielding Gas
14
Safety Measures at the Installation Location and During Transport
15
Safety Measures in Normal Operation
15
Commissioning, Maintenance and Repair
16
Safety Inspection
16
Disposal
16
Safety Symbols
17
Data Protection
17
Copyright
17
General
18
Device Concept
18
Scope of Supply
18
Validity of "General Delivery and Payment Conditions
18
Information about the Coolant
18
Warning Notices on the Device
19
Application Areas
20
FK 4000 R, FK 4000 Rob, FK 4000 R FC, FK 4000 R US
20
Options
21
FK 4000 Auto-Transformer
21
FK 4000 R Flow Sensor with Coolant Filter
21
Thermostat
21
Coolant Filter
22
Control Elements and Connections
23
Safety
23
Before Installation and Commissioning
24
Safety
24
Setup Regulations
24
Information about the Coolant
25
Guarantee Provisions Regarding the Coolant Pump
25
Proper Use
25
Fitting Coolant Connections to the Front of the Unit
26
Safety
26
General
26
Adapting the Cooling Unit to the Respective Mains Voltage
28
Safety
28
General
28
Possible Mains Voltages for FK 4000, FK 4000 R, FK 4000 Rob and FK 4000 R FC
29
Possible Mains Voltages for FK 4000 R US
29
Adapting the Cooling Unit to the Respective Mains Voltage
29
Fitting the Cooling Unit to the Trolley
31
General
31
Connecting the Cooling Unit to the Power Source
32
Safety
32
Connecting the Hosepacks to the Cooling Unit
34
Safety
34
Connect the Interconnecting Hosepack Coolant Hoses to the Cooling Unit (TS/TPS 4000/5000)
34
Connecting the Welding Torch Coolant Hoses to the Cooling Unit (TPS 2700)
34
Putting the Cooling Unit into Service
35
Safety
35
General
35
Filling the Cooling Unit
35
Commissioning the Cooling Unit
36
Care, Maintenance and Disposal
37
Safety
37
General
37
Symbols for Care and Maintenance of the Cooling Unit
38
Maintenance Intervals, Maintenance Work
38
Gas Purge the Cooler
39
Changing the Coolant
40
Notes on Changing the Welding Torch
41
Disposal
41
Troubleshooting
43
Troubleshooting
45
Safety
45
General
45
Fuse-Protecting the Cooling Unit
46
Troubleshooting
46
Twisting the Coolant Pump Shaft
49
Safety
49
Turning the Coolant Pump Shaft
49
Technical Data
50
General
50
Fk 4000 R, Fk 4000 R Fc
50
FK 4000 Rob
51
Fk 4000 R Us
51
Appendix
53
Spare Parts List: FK 4000, FK 4000 R, FK 4000 R US, FK 4000 Rob
54
Spare Parts List: Options
55
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